hello i need some help solving my homework
IndividualHomework 2
Chapter 6 Reading
Save homework as a pdf and upload to the link provided on Blackboard. Please be sure to
label your file as follows: “Last name First name Indiv HW 2 ”
Reading Comprehension (12 pts)
Read chapter 6. Answer the following questions:
1. List a set of metrics corresponding to the need that ‘a pen write smoothly’. Provide a
minimum of 3 metrics. (4 points)
2. How might you establish precise and measurable specifications for intangible needs
such as “the front suspension looks great”? (4 points)
3. Can poor performance relative to one specification always be compensated for by high
performance on other specifications? If so, how can there ever really be a “marginally
acceptable” value for a metric? (4 points)
Activity (20 pts)
Chose a product (not related to your group project opportunity), such as camping tents that
you can collect benchmark information. It is the goal of this exercise to find out which user
needs lead to the highest or lowest rankings in similar products. This exercise will help
your team focus on the most important user needs.
1. Create an excel document to record your work. (Similar to Exhibit 6-7)
2. Prepare a list of metrics (Step 1: Prepare the List of Metrics, Chapter 6).
3. Collect competitive benchmark information from 2 competitive products on Amazon
that have a substantial number of reviews. (Step 2: Collect competitive benchmark
information, Chapter 6)
4. Break down each review. For example, if a review for a tent discusses how the poles
broke the first night and leaked in a rainstorm, make categories for “reliable poles” &
“water resistance”.
5. For each mention of those categories, make a new entry, recording whether the
mention was positive, neutral, or negative, and the overall rating(# of stars) of the
review.
6. Continue scanning reviews for new categories or repeated mentions of existing ones.
Look through at least 15 reviews for each product, with roughly five 5-star reviews,
five 3-star reviews, and five 1-star reviews.
Analyze your data. Which features, when done well, lead to a high ranking? Which
features, when negatively mentioned, lead to low ratings? Create a numerical ranking of the
importance of each need.
Reflect. Are there items missing in your needs list which you saw recurring in your
qualitative benchmarked products? Are there items in your user needs list which were
never mentioned and you believe need to be removed?
Important! Save these reviews to pdf, along with the links. They are raw data, and will be
included with your homework.
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O n e o f S w ia liz e ď s
e x is tin g m o
u n ta in b ik e s w ith a s u s
p
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n fo r k
.
E X H IB IT 6 – 1
C o u rte s y o f S Iw , ia li? e d B ic y c le C o m p o n e n t
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P e s io n s y s te m . T h e s e a r e ju s t d iff e r e n c e s in te r m n o to
y .
‘
o r c
e ï e ] to k e y d e s ig n v a r ia b le s o f th e
p r o d u c t s u c h a s th e o il v is c o s ity o r s p
te ı ls tic s
”
, n th is w a y . O th e r fir m s u s
e
”
s p e c ilic a tio n s
”
o r
”
t e c h n ic a l s p e c ı
E
P r o d u c t h a s to d o . S o m e firm s u s e th e te rm s
”
p ro d u c t r e q u ir e m e n ts
”
o r
”
e n g ın e e r
W e in te n d th e te r m p ro d u c t s p e c ifıc a t Êo n s to m e a n th e
p r e c is e d e s c ń p tio n
o f w h
sp e c ilic a ū o n m ig h t b e
th a t
”
t h e a v e r a g e tim e to a s s e m b ıe th e fo r k to th e fr a m e is le s s th
a n
7 5 s e c o n d s .
”
c o n īr a s t to th e c u s to m e r n e e d th a t
”
t h e s u s p e n s io n is e a s y to in s ta ll
,
”
t h e c o rre sp o n
d in
g
w h a t th e te a m w ill a tte m p t to a c h ie v e to s a tis f y th e c u s to m e r n e e d s . F o r e x a m p le ,
m
h o w to a d e s s th e c u s to m e r n e e d s
, b u t th e y d o r e p r e s e n t a n u n a m b ig u o u s a g r e e m
e n t o n
m e a s u r a b le d e ta il w iia t th e
p r o d u c t h a s to d o . p r o d u c t specifications d o n o t te ll th e te am
d e v e lo
p m e n t te a m s u s u a lly e s ta b lis h a s e t o f s
p e c if ic a tio n s , w h ic h s p e ll o u t in p
re c ise ,
P ro d u c t. T he y s im p ly le a v e to o m u c h m a r g in fo r s u b je c tiv e in te rp r e ta tio n . F o r th is re a so n ,
c u s to m e r s , t h e y p r o v id e little s p e c ific g u id a n c e a b o u t h o w to d e s i
g n a n d e n g
in e e r
th e
w h ile s u c H e x p r e s s io n s a r e h e lp f u l in d e v e lo p in g a c le a r s e n s e o f th e is s u e s o f in te re st
to
b u m
p y tr a ils
”
a r e t y p ic a l in te rm s o f th e s u b je c tiv e q u a ıity o f th e e x p r e s s io n s ; h o w e v er,
”
t h e s u s p e n s io n is e a s y to in s ta l
l
–
o r
”
t h e s u s p e n s io n e n a b le s h ig h
– s p e e d d e s c
e n ts o n
c u s to m e r n e e d s fo r th e s u s p e n s io n f o r k a r e lis te d in T. x h ih it 6 – 2 . C u s to m e r n e e d s s u c h a s
C u s to m e r n e e d s a r e g e n e r a lly e x p r e s s e d in th e
”
la n g u a g e o f th e c u s to m e r ,
”
T he p rim a ry
W n a t A r e S p e c if ic a t io n s ?
c a n b e c o n s M ıc te d u s in g c o n v e n tio n a l s p re a d s h e e t s o ftw a r e .
C u s to m e r N e e d s . T h e m e th o d e m p lo y s se v e r a ı ų in 】p į e jn lb m la t io n s y s te m s , a ll o f w h ich
th e c u s to m e r n e e d s a r e a lr e a d y d o c u m e n te d tts d e s c r ib e d i n C h
a
p
te r 5 , Id e n tify in g
T h is c h a p te r p r e s e n ts a m e th o d f o r e s ta b 1į s łıin g p r o d u c t s p e c if ic a tio n s . W e a s s u m e th a t
lik e c o s t a n d w e ig h t?
H o w c o u l d t he t ea m r e s o l ve t he i ne v i tab l e t ra d e – o f fs a m o n g p r o d u c t c h a r ac t er istics
�
s u b s ta n tia l s h a r e o f th e s u s p e n s io n fo r k m a rk e t ?
H o w c o u l d t he t ea m d e v e l op c o n f i de n c e t ha t i ts i nt en d e d p r o d u c t w o u l d g a r n e r a�
s u c c e s s o r fa ilu re o f th e re s u ltin g p r o d u c t d e s ig n ?
H o w c o u l d t he t ea m a n d i ts s e n i or m a n a g
e m e
n t a g r e e o n w h a t w o u l d c o n s t itut e�
fo r th e re m a in in g d e v e lo p m e n t e f fo r t?
H o w co u l d the rel at ive l y s u b j ec t ive c u s t om e r n e e d s b e tran s l at ed i nt o p r ec i se targ e t s�
s e v e ra l c h a lle n g e s
re s u lt o f th is p ro c e s s th e y h a d a s s e m b le d a lis t o f c u s to m e r n e e d s . T h e y n o w fa c e d
o n lo c a l tr a ils , a n d th e y a ls o h a d s p e n t tim e w o rk in g w ith d e a le r s in th e ir s to re s . A s a
o f th e te a m h a d in te rv ie w e d le a d u s e rs a t m o u n ta in b ik e r a c e s a n d r e c r e a tio n a l c y c lists
a d d itio n to lo g g in g m a n y h o u r s o f r id in g o n s u s p e n d e d b ik e s th e m s e lv e s , t h e m e m b e rs
T h e d e v e lo p m e n t te a m h a d s p e n t a g r e a t d e a l o f tim e id e n tify in g c u s to m e r n e e d s , In
v id e M g h e r v a l
u e fo r th e r e c r e a tio n a l c y c lis t .
fo rk s o n its b ic y c le s (E x h ib it 6
– 1), it w a s in te re s te d in e x p lo ń n g d e s ig n s th a t w o u ld
p ro –
fo rk fo r th e m o u n ta in b ik e m a r k e t . A lth o u g h th e fir m w a s a lr e a d y s e llin g s u sp e
S pe c ia liz e d B ic y c ıe C o m p o n
e n ts w a s in te re s te d in d e v e lo p in g a n e w fr o n t s u s
p e n
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T h e s e s p e c if
ıc a tio n
S r e p
r e s e n t
th e h o p
e s a n d a
s p
ira t io n s
o f th e te a m , b u t th e y a r e e s ta b –
th is is r a r e ly p
o s s ib ıe ,
F o r s u c h p
ro d u c ts , s p e c
ific a tio n
s a r e e s ta b lis h e d a t le a s t tw ic e .
q u ite w
e ll ; th e
te c h n o lo g
is ts o n th
e te a m c a
n r e lia b ly
c o n c o c t a fo r m u la tio n th a t s a t is -m e e t th o s e s p
e c ifİ c a tıo n
s . F o r s o m e p
r o d u c ts , s u
c h a s s o a p o r s o u p , t h is a p p r o a c h w o r k s
In a n id e a l w o r ld ,
t h e te a m w o
u ld e s ta b li
s h th e p
ro d u c t s p e
c ific a tio n s o n c e e a r ly in th e
W h e n A r e S p e c if ic a
t io n s E s t a
b lis h e d ?
T h e p ı o d u č t s p
e c ifzc a tio n s (p
iu r a ı) a r e
s im p
ly
th e s e t o f th e in d iv id u a l
s p e c if
ic a tio n s .
(e . g . , s e c o n d s ,
k ilo g ra m s , jo u le
s) . T o g e th e r,
t h e m e tric a n d v a lu e fo rm a
s p e c ific a tio n .
n u m b e r , a r a n g e , o r
a n in e q u a lity ,
V alu e s a r e a lw a y s la b e le d w ith th e a p p r o p ń a te u n its
v a lu e o f th is m e tr ic .
N o te th a t th e v a lu e m a y
ta k e o n s e v e ra l fo rm s , in c lu d in g a p a r tic u l
a r
F o r e x a m p le ,
”
a v e r a g e tim e to
a s s e m h le
”
is a m e tric , w h ile
”
le s s th a n 7 5 s e c o n d s
”
is th e
p r e c is e a b o u t a
fe w d e f in itio n s . A sp e c ifıc a tio n (s in g u la r ) c o n s is ts o f a m e tr ic a n d a v a lu e .
4
2 0 T h e s u s p e n s io n
is s a fe in a c ra s h 5
19 T h e s u s p e n s io n
la s ts a lo n g t im e 5
18 T h e s u s
p
e n s io n c a n b e m a in ta in e d w ith re a d ily a v a ila b le to o ls .
3
17 T h e s u s
p
e n s io n a llo w s e a s y re p
la c e m e n t o f w o r n
p
a r ts . 1
16 T h e s u s
p e
n s io n c a n b e e a s ily a c c e s s e d fo r m a in te n a n c e . 3
1 5 T h e s u s
p
e n s io n is n o t c o n t a m in a te d b y g ru n g e . 5
1 4 T h e s u s
p
e n s io n is n o t c o n t a m in a te d b y w a te r. 5
1 3 T h e s u s
p
e n s io n is a « o rd a b le fo r a n a m a te u r e n th u s ia s t . 5
12 T h e s u s
p e n s io n in s t ills
p
rid e 5
1 1 T h e s u s
p
e n s io n w o rk s w it h fe n d e rs . 1
10 T h e s u s
p e n s io n is e a s y to in s ta ll 1
T h e s u s
p e n s io n ltm · w id . . ‘ “e t y o f b ik . . , w h e e l s ,
a n d
– –
– –
了
9
P ro v id e s s ti 仟 m o u n t
in
g p o in t s fo r t h e b ra k e s .
8 T h e s u s
p e n s io n
is li
g h tw e ig h t .
7 T h e s u s
p e n s io n
re m a in s rig id d u rin g h a rd c o rn e rin g .
4
6 T h e s u s
p e n s io n
p re s e rv e s t h e s te e rin
g c h a ra c te ris tic s o f th e b ik e . 4
5 T h e s u s
p e n s io n
a llo w s s e n s itiv ity a d ju s t m e n t . 3
4 T h e s u s
p e n s io n
e n a b le s h i
g h
–
s p e e d d e s c e n ts o n b u m
p y t ra ls .
5
3 T h e s u s
p e n s io n
a llo w s e a s y tra v e rs a i o f s lo w
, d iffic u lt te rra in . 2
2 T h e s u s
p e n s io n
re d u c e s v ib ra t io n t o t h e h a n d s . 3
1 T h e s u s
p e n s io n
N e e d lm p
·
N o .
9 3
p r o d u u S p e c ifī
c a lio n s
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th e p r o d u c t c o
n c e p t a c tu a lly s e le c te d .
in th e m a r k e tp la c e . L a te r th e s e s p e c ific a tio n s w ill b e re fin e d b a s e d o n th e lim ita tio n
s
g o a ls o f th e d e v e lo p m e n t te a m , d e sc rib in g a p ro d u c t th a t th e te a m b e lie v e s w o u ld su c c
e e d
re a s o n , s u c h p re lim in a ry s p e c ific a tio n s a re la b e le d
”
t a r g e t s p e c ific a tio n s .
”
T he y ar
e th e
c o n tin g e n t u p o n th e d e ta ils o f th e p ro d u c t c o n c e p t th e te a m e v e n tu a lly s
e le c ts . f
·
o r this
a g g r e s s iv e s p e c if ic a tio n s . A c tu a lly m e e tin g th e sp e c ific a tio n s e s ta h lish e d a t th is p o in
t is
tu rin g c o s t o f $ 3 0 , a n d th e b e s t d e s c e n t tim e o n th e te s t tr a c k , a s t h e s e a re th re e q
u ite
in a d v a n c e th a t it w ill b e a b le to a c h ie v e s im irlta n e n u s l
y a m a s s o f İ k ilo g ra m ,
a manufac
c a lly fe a s ib le . F o r e x a m p le , in d e s ig n in g a s u s p e n s io n fo r k , t h e te a m c a n n o t a ssu
m e
p r o m is in g o n e (s ) s e le c te d . A n a rb itra ry s e ttin g o f th e specifications m a y n o t b e te c h
n i
–
n e e d s h a v e b e e n id e n tifie d b u t b e fo re
p ro d u c t c o n c e p ts h a v e b e e n g e n e r a te d a n
d th e m o st
A s E x h ib it 6 – 3 illu s tra te s , t h e ta rg e t s p e c ific a tio n s a r e e s ta h lis h e d a f te r th e c u s to m e r
E s t a b lis h in g T a r g e t S p e c if ic a t io n s
th e s e c o n d is fo r s e ttin g th e final sp e c ific a tio n s a fte r th e p ro d u c t c o n c e p t h a s b e e n se le c te d ,
Ľ lis c h a p te r p re s e n ts tw o m e th o d s : th e fir s t is fo ľ e s ta h lis h ìn g ił1e ta rg ę t s p e c ific a tio n s a n d
in f o r m a tim n s y s te m s u s e d b y th e te a m th r o u g h o u t th e d e v e ļ o p ın e n t p r o c e s s .
im p lic a tio n s fo r th e b u s in e s s . T h e lis t o f p ro d u c t s p e c iń c a tra iìs is a ls o o n e o f th e k e y
te a m a g r e e s to a c h ie v e , t h e p r o je c t s c h e d u le , t h e re q u ir e d r r s o u r c e s , a n d th e e c o n o m ic
b o o k T h e c o n tra c t b o o k (d e sc rib e d in C h a p te r 1 9 , M a n a g in g P ro je c ts ) s p e c ifie s w h a t th e
e le m e n ts o f th e d e v e lo p m e n t p la n , w h ic h is u s u a lly d o c u m e n te d in th e p ro je c t
‘
s c o n t r a c t
d e v e lo p m e n t p r o c e s s in E x h ib it 6
– 3 . N o te th a t th e fin a l s p e c ific a tio n s a re o n e o f th e k e y
T he tw o s ta g e s in w h ic h s p e c ific a tio n s a r e e s ta h lis h e d a r e s h o w n a s p a r t o f th e c o n c e p t
o u t th e d e v e lo p m e n t p r o c e s s .
b u t w e n o te th a t in s o m e o r g a n iz a tio n s s p e c if ic a tio n s a re r e v is ite d m a n y tim e s th ro u g h –
p ro d u c t . F o r s im p lic ity , w e p re s e n t a tw o
–
s ta g e p r o c e s s fo
r e s ta h ıis h in
g s p e c ific a tio n s ,
m u s t fr e q u e n tly m a k e h a r d tr a d e
– o f Fs a m o n g d iff e re
n t d e s ir a b le c h a r a c te r is tic s o f th e
c o n s tr a in ts a n d th e e x \ te d p ro d u
c tio n c o s ts . T o s e t th e ßn a l s p e c ifzc a tio n s , t he te am
s e le c te d . T h e te a m re v is its th e s p e c ific a tio n s w h ile a s s e s s
in g th e a c tu a l te c h n o ln
g ic a l
th is re a s o n , t h e ta rg e t s p e c if ic a tio n s m u s t b
e r e f in e d a f te r a p
r o d u c t c o n c e
p t h a s b e e n
m a y e x c e e d o th e r s , d e p e n d in g o n th e p ro d
u c t c o n c e p t
th e te a m e v e n tu a ll
y s e le c ts . For
c a n b e a c h ie v e d .
T h e te
a m
‘
s e ffo rts m a y fa il to m e
e t s o m e o f th e s e s p e c ific a tio n s an d
th e fin a l s p e c ific a tio n s m u s t w a it u n til a fte r th e p ro d u c t c o
n c e p t
h a s b e e n s e le c te d .
E X H ıB ıT 6 – 3 T h e c o n c e p t d e v e lo p m e n t p ro c e s s . T h e ta rg e t s p e
c ific a tio n s a r e s e t e a
r ly in th e p r o c e s s , b u t s e t t i n
g
P ro to ty F
= Ħ
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q u ite u s e f
u l fo r r e p r e
s e n tin g th i s m a p p
in g .
h o w e v e r , in w h ic h th e m
a p p in g
fr o m n e e d s to m e tric s is c o m p le x , a n d th e m a tr ix c a n
b e
a lo n g s id
e th e lis t o f m e tric s (
th e s e c o n d c o lu m n in E x h ib it 6
– 4 ). T h e r e a r e s o m e c a s e s
,
ju s t a s e a s ily c o m
m u n ic a te d b y ıi
s tin g
th e n u m b e r s o f th e n e e d s r e la te d to e a c h m e tric
C īa iıs in g , 19 8 8 ). In
m a n y c
a s e s , w e fin d th e in fo rm a tio n in th e n e e d s
–
m e tr ic s m a tr i x i s
a g r a p
h ic a l te c h n iq u e
u s e d in Q u a lity F ıłn c tio n
D e p lo y m e n t, o r Q F D (H a u s e r a n d
p ro d u c t s a tis f ie s
th e c u s to m e r n e e d . T h is m a trix is a k e y e le m e n t o f th e H o u s e o f g u a E z) ,
a r e r e la te d p e rfo
r m a n c e re la tiv e to th e m e tric w ill in f lu e n
c e th e d e g re e to w h ic h th e
m a r k in a c e ll o f th e m a tr ix m e a n s
th a t th e n e e d a n d th e m e tric a s s o c ia te d w ith th e c e ll
s p o n d to
th e c u s to m e r n e e d s , a n d th e c o lu m n s o f th e m a trix c o rr e s p o n d to th e m e tric s . A
A n e x a m p le n e e d s
– m e tric s m a trix is s h o w n in E x h ib it 6
– 5 . T h e ro w s o f th e m a tr ix c o lr e –
A s im p ıe n e e d s
– m e tr ic s m a tń x re p re s e n ts th e re la tio n s h ip b e tw e e n n e e d s a n d m e tri
c s .
M o u n ta in B ik e m a g a z in e .)
”
m a x im u m v a lu e fro m th e M o n s te r .
”
(th e
”
M o n s te r
‘
‘
is a s u s p e n s io n te s t d e v e lo p e
d b y
in c lu d in g , fo r e x a m p le , t h e m
e tric s
”
a t t e n u a t io n fro m o p o u t to h a n d ıe b a r a t 1 0 H z
”
a n d
ro u g h tra ils
. M e te a m m a y c o n c lu d e th a t s e v e ra l m e tric s a r e r e q u ir e d to c a p tu r e th is n e e d ,
v ib ra tio n c a n b e tr a n s m itte d , in c lu d in g s m a ll b u m p s o n le v e t r o a d s a n d b ig b u m p s o n
to tr a n s la te ın to a s in g le m e tń c , b e c a u s e th e r e a re m a n y d iĦ e r e n t c o n d itio n s u n d e r w h ic h
t h e n e e d fo r th e fo rk to r e d u c e v ib ra tio n to th e u s e r
‘
s h a n d s m a y b e e v e n m o re d iĦic u lt
in te r a c tio n s w ith c u s to m e r s .
u n d e r s ta n d i n g o f th e m
e a n in g o f e a c h n e e d s t a te m e n t d e r iv e d f r o m f i r s th a n d
d ir e c tly in v o ıv e d in id e n tify in g th e c u s to m e r n e e d s . In th is w a y th e te a m c a n r e ly o n its
o f th e tr a n s la tio n F r o e s s . T h o s e e s ta b lis h in g th e s p e c ific a tio n s s h o u ld h a v e b e e n
m a te ly m a y le a d tc w o r k e
–
in ju ry o r d e a le r f r u s tra tio n . B e c a u s e o f th e im p re c is e n a tu r e
e x tr e m e ly fa s t b u t r e q u ir
‘
e a n a w k w a 】
·
d a n d p a in f u l s e t o f f in g e r a c tio n s , w h ic h u ıti
–
tio n . Is a s s e m b ly tim e r e a lly id e n tic a l to e a s e o f in s ta lla tio n ? T h e in s ta lla tio n c o u ld b e
a s s e m b ly o f th e fo r k to th e fra m e ; h o w e v e r , n o t e t h e p o s s ib le s u b tle tie s in th is tr a n s la
–
m a y c o n c lu d e th a t th is n e e d is la rg e ıy c a p tu r e d b y m e a s u ń n g th e tim e r e q u ir e d f o r
F o r e x a m p le , c o n s id e r th e n e e d th a t th e s u s p e n s io n b e
”
e a s y to in s ta ll .
”
T h e te a m
is o n e a n d o n ly o n e m e tric fo r e a c h n e e d . In p r a c tic e , t his is fre q u e n tly n o t p o s s ib le .
p ro d u c t w ill re fle c t th e d e \ to w h ic h th e p ro d u c t s a tis fie s th a t n e e d . In th e id e a l c a s e , t h e re
c o n te m p la te e a c h n e e d in tu m a n d to c o n s id e r w h a t
p
lle c is e , m e a s u r a b le c h a ra c te ń s tic o f th e
A lis t o f m e tric s is s h o w n in E x h ib it 6 – 4 . A g o o d w a y to g e n e ra te th e lis t o f m e tr ic s is to
s w ific a tio n s w ill th e pe fo re le a d to s a tisfa c tio n o f th e a s s o c ia te d c u s to m e r n e e d s .
c u s to m e r n e e d s to a s e t o f p r e c is e , m m s u r a ble specifications s p o s s ib le a n d th a t m e e tin g
th e e n tir e c o n c e p t o f s p e c ific a tio n s . T h e w o rk in g a s s u m p tio n is th a t a tra n s la tio n fr o m
P ro d u c t satis fies th e c u s to m e r n e e d s . T h e re la tio n s h ip b e tw e e n n e e d s a n d m e ır ic s is c e n tra l to
T h e m o s t u s e fu l m e tric s a ie th o s e th a t re fle c t a s d ire c tly a s p o s s ib le th e d e g re e to w h ic h th e
S te p 1 P r e p a r e t h e 나 姓 o f M e t r lc l
4 . R e f le c t o n th e re s u lts a n d th e p ro c e s s .
3 . S e t id e a l a n d m a rg in a lly a c c e p ta b le ta rg e t v a lu e s .
2 . C o lle c t c o m p e titiv e b e n c h m a r k in g in fo rm a tio n .
1. P re p a r e th e lis t o f m e tric s .
T h e p r o c e s s o f e s ta b lis h in g th e ta r g e t s p e c ific a tio n s c o n ta in s fo u r s te p s
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ñ c a tio n s a ls o in d ic a te w ila t th e
p r o d u c t m u s t d o , b u t n o t h o w th e s p e c ific a tio n s w i
l
o f th e w h a t – n o t – )io w p r in c ip le in tr o d u c e d in C h a p te r 5 . A s d o c u s to m e r n e e d s , s p e e l
M e i ri cs sh o u l d be de p e n d e ızt, ııo t in d e p e n d e ııt, v a r i a b l e s . T h i s gu i de l ine is a va r ian t �
c u s to m e r n e e d .
n e e d . In
p r a c tic e , s e v e r a l m e tr ic s m a y b e n e c e s s a r y to c o m p le te ly r e f le c t a s in g le
m e tr ic , a n d th e v a lu e o f th a t m e tū c w o u ld c o rr e la te
p e rfe c tly w ith s a tis fa c tio n o f
th a t
M e e s sl zo u l ď be co m p l e t e . I de a l ly ea c h cu s t om e r ne e d wo u l d co r re s p o n d to a si ng l e�
A fe w g u id e lin e s s h o u ld b e c o n s id e r e d w h e n c o n s tr u c tin
g th e lis t o f m e lr ic s
a re a ls o s h o w n .
”
S u b
j.
”
Is a n a b b re v ia tio n in d ic a tin g th a t a m e tric is s u b je c tiv e .
E X H IB ıT 6 -4 L is t o f m e tr ic s fo r th e s u s p e n s io n . Th e re la tiv e im p o rta n c e o f e a c h m e tric a n d th e u n its f o r th e m e u ic
2 6 2 0 B e n d in g s t re n g th (fro n t a l lo a d in g ) 5 k N
2 5 2 0 J a
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g
ra d e r u b b e r
p
a r ts 5 h r
2 2 1 7 , 1 8 S p e c ia l to o ıs re q u ire d ío r m a in t e n a n c e 3
L is t
2 1 16 , 1 7 T i m e t o d is a s s e m b lc . !a s s e m b le fo r m a in te n a n c e 3 s
2 o 15 lÆ . . In m u d c h a m b e r w it h o u t c o n t a m in a t io n 5 k – c y c le s
19 14 II
”
in s
p
ra y c h a m b e r w irh c u t w a te r e n t ry 5
18 13 U n it m a n u fa c tu rin g c o s t 1 5 U S $
17 12 In s t ills p rid e 5 S u b j.
16 1 1 F e n d e r c o m
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15 10 T im e to a s s e m b le to fra m e 1 s
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13 9 W n e e l s iz e s 5 L is t
5 m m12 9 S te e rtu b e le n g t h
1 1 9 H e a d s e t s iz e s 5 in .
10 8 La te ra l s tiffn e s s a t b ra k e p iv o t s
2 k N / m
9 7 To ta l m a s s 4 k g
3 kN /m8 6 La te ra l s t iffn e s s a t w ï
m m
7 5 R a k e o ffs e t
3
m m
6 5 M a x im u m tra v e l (2 6
– in . w h e e l) 3
5 4 D a m p in g c o e ffic ie n t a d j
u s tm e n t ra n g e
3 N – 5 /m
4 1 , 3 u m d e s c e n t t im e o n t
e s t t ra c k 5
5 g3 1 , 3 IL 们 u m v a ıu e fr o m t h e M o n s te r
3 N
2 2 , 6 S p rin g p r e ıo a d
1 , 3
.
A « e n u a t io n * o m d ro p o u t t o h a n d
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th e b e s t a p p r
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sp e
c ilic a tio n s ,
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e fre e d o m to a
c h ie v e th e s p e c ific a tio n s u s in g
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e p e n d e n t v a r ia b İ e s f o r th e
u c t a n d s h o u l
d th e re fo r e b
e th e d e p
e n d e n t v a ria b le s (
i . e . , th e p e rfo rm a n c e m e a s u r e s
d im e n s io n s a n d m a
te ria ls c h o ic e s .
M e tric s s p e c ify th e
o v e ra ll p e r f o rm a n c e o f a p r o d
–
b e c a u s e it a r is e s fr o
m
o th e r in d e p e
n d e n t d e c is io n s th e
d e s ig n e r s w ill m a k e , s u c H a s
m a te ń a l u s e d fo r
th e fo rk , In o th e r w o r
d s , d e s ig n e r s c a n n o t c o n tr o l m a s s d ir e c tly
a re d e p e n d e
n t, s u c h a s th e m
a s s o f th e fo r k , a n d s o m e a r e in d e p e n d e n Ą s u c h a s th e
b e a c h ie v e d . D e s ig n e r s u s
e m a n y ty p
e s o f v a ria b le s in p r o d u c t d e v e lo p m e n t ; s o m e
EX H ıB IT & 5 th e n e e d s – m e a ic s m a trix .
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p biį c a tio n s e x p la in in g th e te c h n iq u e a re r e fe re n c e d a t th e e n d o f th e c h a
p te r .
a n a ly s is m a y b e u s e f u l . C o n jo in t a n a ly s is is d e s c ń b e d b ń e f ly la te r in th is c h a p te r
lish in g th e re la tiv e im p o r ta n c e o f th e s e
s p e c i f i c a t i o n s s c ń tic a ı1y im p o r ta n t, c o
n jo
th a n th ro u g h a fo rm a l a lg o rith m . W n e n th e re a r e re la tiv e ly fe w s p e c ific a tio n s a n d e st
a b
–
w e ig h tin g s c a n b e s t b e d e te rm in e d th ro u g h d is c u s s io n a m o n g th e te a m m e m b e r s , r a
t he
r e ıa tio n s h i
p s . W e b e lie v e th a t th e re m e e n o u
g h s u b tle tie s in th is p r o c e s s th a t im p
o rta n c e
c o n s id e ń n g th e im p o r ta n c e s o f th e n e e d s to w h ic h it r e la te s a n d th e n a tu r e o f th e s e
m e tric is r e la te d to m o r e th a n o n e n e e d , t h e im p o r ta n c e o f th e m e tric is d e te r m in e d b y
ra tin g o f th e n e e d b e c o m e s th e im p o r ta n c e r a tin g o f th e m e tr ic . F o r c a se s in w h ic h a
it re fle c ts . F o r c a s e s in w h ic h a m e tū c m a p s d ir e c tly to a s in g le n e e d , t h e im p o rta n c e
T h e im p o rta n c e ra tin g o f a m e tric is d e riv e d fro m th e im p o rta n c e r a tin g s o f th e n e e d s
”
L. ist
”
a n d
”
B in a r y
”
in th e u n its c o lu m n . )
th e s ta n d a r d s a fe ty te s t, t h e v a lu e is p a s s /fa iİ . (W e in d ic a te th e s e tw o c a s e s b y e n te ń n g
o f th e m e M c is a c tu a lly a lis t o f fe n d e r s ra th e r th a n a n u m b e r . F o r th e m e tr ic in v o lv in g
ıis ū n g th e m
o d e
ls o f fe n d e r s w ith w h ic h th e f o r k is c o m p a tib le . İ n th is c a s e , t h e v a lu e
n e e d th a t th e s u s p e n s io n
”
w o r k s w ith fe n d e r s
”
is b e s t tr a n s la te d in to a s p e c ific a tio q
a lıd s e c o n d s h o w e v e s o in e m e tric s w ill n o t le n d th e m s e ı d . T o n u m e r ic a l v a lu e s . Th e
m e a s u re m e n t a r e m o s t c o m m o n Į y c o n v e n tio n a l e n g in e e r į ï Į u r its s u c h a s k ilo g r a m s
th e u n its o f m e a s u re m e n t a n d a n im p o r ta n c e r a tin g f o e a c h m e tr ic . T h e u n its o f
In a d d it io n to d e n o tin g th e n e e d s r e Į a te d to e a c h m e tr ic , E x h ib it 6 – 4 c o n ta in s
in c lu d e a m e tr ic u s e d b y th e m e d ia th a t h a s little in tr in s ic te c h n ic a l m e r it .
M gh p e rfo rm a n c e in th e m e d ia e v a lu a tio n s is in its e lf a c u s to m e r n e e d a n d c h o o s e to
w o rk w ith th e m e d ia to r e v is e th e c r ite r ia İ n a fe w c a s e s , t h e te a m m a y c o n c lu d e th a t
id e n tifie d , t h e n it s h o u ld e n s u re d ıa t a n e e d h a s n o t b e e n o v e r lo o k e d a n d /o r s h o u ld
re la tio n s h ip b e t
w e e n th e c rite ria u s e d b y th e m e d i
a a n d th e c u s to m e r n e e d s it h a s
in c lu d e d
”
m a x im u m v a lu e fro m th e M o n s te r
”
a s a m e tr ic . If th e te a m c a n n o t fin d a
e q u ip p e d w i
th th e fo r k r u n s o v e r a b lo c k 5 0 m illim e te r s ta ll . F o r th is r e a s o n , t h e te a m
w h ic h m e a s u r e s th e v e r tic a l a c c e le r a tio n (in g
‘
s ) o f th e h a n d le b a r s a s a b ic y c le
in g to th e s e c rite ria . M o tin ta i
n B ik e m a g
a z in e u s e s a te s t m a c h in e c a lle d th e M o n s te Ļ
]cn o w s w h a t th e e v a lu a tio n c rite ria w ill b e , t h e n it s h o
u ld in c lu d e m e tric s c o rre sp o n d
–
m a g a z
in e s , If th e te a m k n o w s th a t its p ro d u c t w il
l b e e v a lu a te d b y th e tr a d e m e d ia a n d
R e p o n s , o n v a r io u s
In te rn et s ite s , o r , in o u r c a s e , in B
ic y c E n g
a n d M o u n ta in B ik e
e v a lu a tio n s . S u c h e v a lu a tio n s a r e fo u n d , fo
r e x a m p l
e , in W u ła r S c ie n c e , C o n s u m e r
M a n y c u sto m e rs in
v a rio u s m a r k e ts b u y p
r o d u c ts b a s e d o n in
d e p e n d e n tly p u b lis h e d
H ıe m e tric s s h o u ıd in c lu d e tłıe p o p ıtla
r e r ite r ilıfo r c o m p a ris o n in th e m a r lte tp ıa c e .
c o n firm ıh a t th e s p e c ifi
c a tio n is s a tis fie d ; fo r
e x a m p
le , by a p a n e l o f c u sto m e rs .
by e n te ń n g
”
S u b j,
”
in th e u n its c o lu m n . ) H o w e v e r ,
th e te a m s till h a s to d e c id e h o w t
n e e d s ta te m e n t a s a s p e
c ific a tio n a n d n o te s
th a t th e m e u ic is s u b je c tiv e . (W e in d ic a te th i
b ike m a rk e t, bu t h o w c a n p ń d e b e q
u a n tifıe d ? In th e s
e c a s e s , th e te a m s im p ly re p e a ts t
pe n s io n n s tills p ń
d e m a y b e q
u ite c ritic a l to s
u c c e s s in th e fa s h io
n – c o n s c io u s m o u n ta i
So m e n e e d s c a n n o t e a s ily b e » a łıs
ıM e d iıtıo q u
a n tilia b le m e tr ic s . T h e needMate
b e , ly e v a lu a te d b y
th e te a lı1.
c s w b e d ir e c tly o b s
e r v a b le o r a n a ly
z a b le p
r o p e r t
ie s o th e p
c a o n Ly b e
m e a s u r e d b y
a s c . E n tiñ c a b o
ra to ry
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is s e t to b e a t m o s t
1 . 4 k ilo g r a m s .
s m a lle r v a lu e s b e
in g b e
tte r . F o r e x a m p le , t h e
v a lu e f o r th e m a s s o f th e s u s p e n s io n fo r k
A t mo s t X T h e s e specificatjons es t ab l
ish tar ge t s for t
he up p E R bo u n d on a me t ric, w i th�
to b e a t le a s t 3 2 5 k ilo n
e w to n s/m e te r .
h ig h e r is s till b
e tte r . ĺ · o r e x a m p le , t h e v a lu e o f
th e b r a k e m o u n tin g s tif fn e s s is s p e c ifıe d
A t ka s t X T h e s e sp e c i fica t io
n s es t ab l ish t ar g e t s for t
he low e r bo u n d on a me t ńc , b u t �
T he r e a r e fiv e w a y s to e x p r e s
s th e v a lu e s o f th e m
e tr ic s
a fte r th e p r o
d u c t c o n c e p
t h a s b e e n s e le c te d .
s ta g e s o f c o n
c e p t g
e n e ra tio n a n d c o n c e p
t s e le c tio n , a n d fo r r e f in in g th e s p e c ific a tio n s
p ro d u c t c o m m e rc ia
lly v ia b
le . B o th o f th e s e ta r g e ts a re u s e f u l in g u id in g th e s u b s e q
u e n t
m a r g in a lly
a c c e p ta
b le v a lu e is th e v a l
u e o f th e m e tń c th a t w o u ld ju s t b a r e ly m a k e th e
a tty a c c e p ta
b le v a lıłe . T h e id e a Į v a lu e is t
h e b e s t re s u lt th e te a m c o u ld h o p e fo r . T h e
v a in e s f o r th e m e tr ic s . T w o ty p e s o f ta r g
e t v a lu e a r e u s e f u l : a n id e a l v a lu e a n d a m a rg in
–
In th is s te p , t h e te a m s y n th e s i
z e s th e a v a ila b le in f o r m a tio n to a c tu a lly s e t th e ta r g e t
S t e p 3 S e t ıd e a ı a n
d M a r g
in a ıly
A c c e p t a b
le T a r g e t V a lu e s
p e titiv e v a lu e s o f th
e m e tric s (E x h ib it 6
– 6) s h o u ld b e c re a te d .
d is c r e p a n c ie s b e tw e e n t
h e tw o a r e in s tr u c tiv e . A t a m in im u m , a c h a r t s h o w in g th e c o m
–
c o n ta in e d in a b o o k b y U r b
a n a n d H a u s e r ( 1 9 9 3 ) . B o th c h a r ts c a n b e u s e f u l a n d a n y
in g . S o m e te c h n iq L e s fo r m
e a s u r in g c u s to m
e r s
‘
p e r c e p tio n s o f s a tis f a c tio n o f n e e d s a r
e
c o lle c ū n g c u s to m e r p
e r c e p tio n d
a ta , w h ic h c a n a ls o b e v e ry e x p e n s iv e a n d tim e c o n s u m
–
r e la tiv e d e g r e e to
w h ic h th e p r o d u c
ts s a tis fy th e ir
n e e d s . C o n s tr u c tin g th is c h a r t r e q u ir e s
p r o d u c ts (s e e E x h ib it 6
– 7 ). T h is c h a rt is u s e d to c o m p a r e c u s to m e r s
‘
p e r c e p tio n s o f th e
c o r r e s p o n d
in g to th e c u s to m e r
n e e d s a n d c o lu m n s c o r r e s p o n d in g
to th e c o m p e ti ti
v e
A n a lte r n a tiv e c o m p e ti t iv e b e n c h m a r k in g c h a r t c a n b e c o
n s t r u c t e d w it h r o w s
v a lu e s o f th e k e y m e tr ic s s h o u ld b e v e r ifıe d b y in d e p e n
d e n t te s tin g o r o b s
e r v a tio n .
ta in e d in c o m p e
tito r s
‘
c a t a lo g s a n d s u p p o r tin g lite r a tu re a r e n o t a c c u r a te .
W h e r e p o s s ib le ,
w ith o u t h a v in g th is ty p e o f in fo r m a tio n . A w o r d o f w a r n in g S o m e tim e s t
h e d a ta c o n
–
in v e s tm e n t o f tim e is e s s e n tia l, a s n o p r o d u c t d e v e lo p m e n t te a m c a n e x p
e c t to s u c c e e d
e s tim a rin g th e p r o d u c tio n c o s ts o f th e m o s t im p o r ta n t c o m p e ti
tiv e p r o
d u c ts ; h o w e v e r ,
t his
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e s e d a ta c a n b e
T h e b e n c h m a r k in g c h a r t is c o n c e p tu a lly v e ry s im p le . F o r e a c h c o m p
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c t ,
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r o o m s
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in th e H o u s e o f Qualiı, d e s c ń b e d b y H a u s e r a n d C la u s in g
. )
a s a s im p le a p p e n d a g e to th e s p re a d s h e e t c o n ta in in g th e l
is t o f m e tr ic s . (T h is in f o r m a tio n
e s ta b lis h e d in s te p 1 . N o te th a t th e c o m p e titiv e b e n c h m a r k in g c h a r t c a n
b e c o n s tr u c te d
c o lu m n s o f th e c h a r t c o r r e s p o n d to th e c o m p e titiv e p r o d u c ts
a n d th e r o w s a r e th e m
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d e c is io n s .
d e ta ile d p o s itio n in g o f its p ro d u c t r e la đv e to e x į s tin g p r o d u c ts , b o th its o w n a n
d c o m p e
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”
e x a c t ly X
”
s p e c ific a tio n c a
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b le
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E
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s im p ıy p
ro c e e d s d o w n
th e lis t o f m e tr ic s a n d a s s ig n s
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e p t
T h e ta r g e t s p e c ific a tio n s th e n c a n b e u s e d to h
e lp th
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.
w ill d ic ta te c o m m e r c ia l s u c c e s s ?
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c t eń s t ics t ha t �
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”
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o r w ill
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e a l ta rg e
t v a lu e s ) is
te c h n ic a lly fe a s ib le b y e x p lo r in g
A rm e d w ith th e se te
c h n ic a l m o d e
ls , t h e te a m c a n p
re d ic t w h e th e r a n y p a r tic u la r s e t o f
d e s ig n sp a c e . (S e e
C h a p te
r 1 5 , R o b u s t D e s
ig n ,
fo r a s u m m a ry o f D O E m e th o d s . )(
D O E ) te c h n iq u e s ,
w h ic h c a n m in im iz
e th e n u m b e r o f e
x p e r
im e n ts re q u ir e d to e x p lo r e th e
b e r o f m o d e ls th a t m u s t b
e c o n s tr u c te d ,
it is u s e fu l to e m p lo y d e s ig n
– o f – e x p e rim e n ts
e x p lo r e
th e im p
lic a tio n s o f s e
v e f a ı c o m b in a tio
n s o f d e s ig n v a ri
a b le s . T b r e d u c e th e n u m –
n e c e s s a r y to
a c tu a lly
b u ild a v a r ie ty
o f d if fe re n t p h y s
ic a ı m o c k
–
u p s o r p r o to ty p e s to
fa tig u e p e rfo rm a n c
e o f th e s u s p e
n sio n , s o physic a l m o d
e ls w e re b u ilt a n d te s te d . It is g e n e r a lly
c a l m o ls w ill b e a v a ila b
le a t a ll. F
·
o r e x a m ple , t he te a m
w a s n o t a b le to m o d e l a n a ly tic a lly th e
d e n t o f th e d y n a m ic
m o d e l u s e d to p re
d ic t v ib ra tio n a tte n u a tio n . In s o m e c a s e s , n o a n a ly ti
–
se p a ra te
a n a ly t
ic a l m o l fo r th
e b ra k e m o u n tin g s ū
flin e s s th a t w a s c o m p le te ly in d e p e n
–
m o r e m a n a g e a b le
th a n o n e la rg e
in te g ra te
d m o d e l . F o r e x a m p le , th e te a m d e v e lo p e d a
S e v e r a l in d e p e n d e n t m o d
e ls , e a c h c o rr e s p o n d in g to
a s u b s e t o f th e m e tric s , m a y b e
k n o w le d g e o f d y n a n u
c s y s t
e m s .
e x a m p le , t h e te a m
w a s a b le to m o d e l a tte n u a t
io n a n a ly tic a ı
ly , b a s e d o n th e e n g in e e r s
‘
c a s e s , s u c h a n a ly [ic a ì ı1o d e ìs
w iu b e a v a ila b le fo r o n ly a s m a
ll s u b s e t o f th e m e tric s . F o r
a p a r ti
c u la r c h o ic e o f d e s ig n v a ria b le s , w ith o u t c o s tly p h y s ic a l e x p
e rim e n ta tio n . In m o s t
m o d e l a llo w s th c te a m to p re d ic t r a p i
d ly w h a t ty p
e o f p e rfo rm
a n c e c a n b e e x p e c
te d fr o m
im p le m e n tin g th e m o d e l e q u a
tio n s in a s p r e a d s h
e e t o r c o m p u
te r s im u la tio n . S u c h a
Id e a lly , t h e te a m w ill b e a b le to a c c u r a te ly m o d e
l th e p ro d u c t
a n a ly tic
a lly , p e rh a p s b y
o f th e m e tric s , s u c h a s a tte n u a tio n , s t iffn e s s , a n d fa tig u e life .
o rific e d ia m e te r , s p r in g c o n s ta n t, a n d g e o m e try . T h e o u tp u ts o f th e m o d
e l a r e th e v a lu e s
in d e \ n d e n t d e s ig n v a ria b le s a s s o c ia te d w ith th e p ro d u c t c o n c e p t , s u c h a s
o il v is c o s ity ,
p r o d u c ť s p e rfo r m a n c e a lo n g a m 】m h e r o f d im e n s io n s . T h e in p u ts to th e s e m
o d e ls a r e th e
a re s h o w n in c o n c e p tu a l fo rm in E x h ib it 6
– 9 . S u c h m o d e ls c a n b e u s e d to p r e d ic t
th e
sp rin g c o n s ta n t . T h re e m o d e ls lin k in g s u c h d e s ig n d e c isio n s to th e p e r fo rm
a n c e m e tr ic s
th e s łr u c tu r a l c o m p o n e n ts , t h e o ń fic e d ia m e te r a n d o il v is c o s ity fo r th e d a
m p
e r , a n d th e
s io n fo rk . T h e d e s ig n d e c is io n s fa c in g th e te a m in c lu d e d d e ta ils s u c h a s th e m
a te r ia ls f o r
A t th is p o in t, t h e te a m h a d c h o s e n a n o il- d a m p e d c o il s p ń n g c o n c e p t
fo r th e s u s p
e n –
d is c u s s io n o f s u c h m o d e ls . )
a n d p h y s ic a l a p p ro x im a tio n s o f th e
p ro d u c t . (S e e C h a p te r 1 4 , p ro to ty p in g ,
fo r fu r th e r
p a r tic u la r s e t o f d e s ig n d e c is io n s . w e in te n d th e te rm m o d e ls to re fe r to b o th a n a ly
tic a l
A te c ]ilzic a l m o d e l o f th e
p r o d u c t is a to o l f o r
p r e d ic tin g th e v a l
u e s o f th e m e u i
c s f o r a
S te p 1 D e v e ıo p T e c h n ic a ı M o d e ls o f t h e p r o d u c t
5 . R e fle c t o n th e r e s u lts a n d th e
p ro c e s s .
4 . F lo w d o w n th e s p e c ific a tio n s a s a p p ro p ria te .
3 . Refine th e s p e c ilic a tio n s
, m a kin g tra d e – o ff s w h e re n e c e s s a ry .
2 . D e v e lo p a c o s t m o d e l o f th e
p r
o d u c t .
1. D e v e lo p te c h n ic a l m o d e ls o f th e
p ro d u c t.
H e re , w e p r o p o s e a fiv e – s te p p r o c e s s
Scanned by CamScanner
a tin j th e p ro d u c tio n c o s ts o f th e c o m
p o n e , ts th e r m
v e l l
p
t h e s e e a r l
y
c o s t e s t Ŋm a t p s i n v o l v e s o l i c i t i n
g
c o s t e s t i , a te
a s s e m b ly a n d o th e r m a n u fa c tu r i n
g c o s ts (e . g . , o v e r h e a d ) a t th is p o ın a s w e
a lly fo c u s o n th e c o s t o f c o m p o n e n ts , t h e te a m w ill u s u a lly m a k e a r o u g h e
a n a « e m p t to lis t th e c o m p o n e n ts it e x p e c ts w ill b e r e
q u ir e d . W n ile e a r ly e s tim te s
k n o w a ll o f th e c o m p o n e n ts th a t w ill b e in th e
p r o d u c t, b u t th e te a m n e v e r th e le s s
c o s t fo r e a c h
p a r t , A t th is p o in t in th e d e v e lo p m e n t p r o c e s s th e te a m d o e s n o t g e
a b ill ų f m a te r ia ls (a lis t o f a ll th e
p a r ts) a n d e s tim a tin g a p u r c h a s e p ric e o r fa b ń c
F o r m o s t p ro d u c ts , t h e fir s t e s tim a te s o f m a n u fa c tu ń n g c o s ts a r e c o m p le te d b y d
ra fti
m u c h it w ill h a v e to s a c rific e in m a n u fa c tu r in g c o s t to s a v e 5 0 g r a m s o f m a s s .
ta rg e t c o s tin g . It is a t th is p o in t th a t th e te a m a tte m p ts to d is c o v e r , fo r e x a m p le , h
o v
c u s to m e r a t a c o m p e titiv e p ric e . T h e a p p e n d ix to th ıs c h a p te r p r o v id e s a n e x p la n a ti
o n o f
dis trib u ū o n p a r tn e rs c a n m a k e a d e q u a te p ro fits w h ile s till o f fe ń n g th e p r o d u c t to th
e e n d
th e ta r
g e t c o s t. T h e ta r g e t c o s t is th e m a m 】fa c tu r in g c o s t a t w h ic h th e c o m p a n y a n
d its
T he g o a l o f th is s te p o f th e p ro c e s s is to m a k e s u r e th a t th e p r o d u c t c a n b e p ro d u c e
d at
S te p 2 D e v e ıo p a C o s t M o d e l o f t h e P r o d u c t
c o n c e p t h a s b e e n c h o s e n .
r u b b e r s u s p e n s io n e le m e n t . T h u s , t h e m o d e lin g s te p c a n o n ly b e p e r fo r m e d a fte r th e
m o d e l w o u ld b e s u b s ta n tia lly d iff e r e n t if th e te a m h a d s e le c te d a c o n c e p t e m p lo y i
n g
a
O n e o f th e m o d e ls illu s tr a te d in E x h ib it 6 – 9 is fo r a n o il – d a m p e d s u s p e n s io n s y s te m th e
N o te th a t a te c h n ic a l m o d e l is a lm o s t a lw a y s u m q u e to a p a r tic u la r p r o d u c t c o n c e p t
a p p ro x im a tio n s o f th e p r o d u c t c o n c e p t .
E X H ıB ıT 6 – 9 M o d e ls u s e d to a s s e s s te c h n ic a l fe a s ib ility . T e c h n ic a l in o d e ıs m a y b e a n a ly tic a l o r p h y s ic a l
(M o d e l In p u ıs ) (M o d e l O u t p u t
s )
D e s ig n V a ria h ıe s M e t ric s
S u s p e n s io n D u ra b ility
C y c le s t o F a ilu re
Fa tig u e M o d e l o f L
S u s p e n s io n G e o m e t ry
Fa s te n in g M e th o d s
(p h y s ic a l)
M a te ria l P ro p e rtie s
‘
Fo rk G e o m e t ry
三
。 ” 蔗媟芽一。”
‘ ” ‘ ” ‘ ” 、
E S tim a te d M o n s te r
g
Þ A tte n u a tio n a t 1 0 H
O il V is c o s ity
s p rin g c o n s ta n t
–
(A n a ly tic a l)
O rific e D ia m e te r – _ ― ― I S u s p e n s io n P e rfo
r m a n c e
U n s p ru n g M a s s
– ‘ ” ― l
D y n a m ic M
o d e l o f
Su s p e n d e d M a s s
. ‘ ” ‘ ”
–
如 一
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p la c e b o u n d s
o n th e ir c o s t
s b a s e d o n p a s
t e x p
e ń e n c e o r o n th e ju d g m e n t o f s u p p h e
bill o f m a te ria ls . Į n s te a d , t h e
te a m w ill lis t th e m
a jo r c o m p o n e n ts a n d s u b s y s
A t th is p o in t in th
e d e v e lo p m
e n t p r o c
e s s , t e a m s d e v e lo p in g c o m p l
e x p ro d u c ts c o n ta m
o f th e e s tim a te d m a n u fa c t
u rin g c o s
t ,
a n d is u p d a t
e d r e g u la
rly (a s
fr e q u e n t
ly a s
o n c e e a c h w e e k ) to r e f le c t th e c u rr e n t s ta tu s
p e r fo r m a n c e . T h e b ill
o f m a te r ia ls r e m a in s u s e fu
l th r o u g h o u t th e d
e v e Į o p m e n t p r o c e s s
in s te a d o f p r e d ic tin g th
e v a lu e o f a te c h n ic a l p e r f o r m
a n c e m e tr ic , it p r e d ic ts c o s t
b a s e d o n w h a t it le a rn s . T h e b ill o f m a te r ia ls is its e lf
a k in d o f p e r fo r m a n c e m o d e l, b u t
”
w h a t – if
”
c o s t a n a ly s is fo r a s e t o
f d e s ig n d e c is
io n s a n d th e n r e v is e s th e s e d e c is io n s
th e e s tim a te s . T h e b ill o f m a te r ia ls is ty p ic a lly u s e d ite ra tiv e ly : th e te a m p e r f o r m s a
e s tim a te s o f e a c h ite m , T h is h e lp s th e te a m to u n d e r s ta n d th e r a n g e o f u n c e r ta in ty in
A u s e f u l w a y to r e c o r d c o s t i
n f o r m a tio n is to lis t f ig u r e s f o r th e h ig h a n d lo w
M a n u fa c tu r in g , fo r m o re d e ta ils o n e s tim a tin g m a n u fa c tu ń n g c o s t. )
c o s t m o d e l is s h o w n in F . x h ih it 6 – 10 fo r th e s u s p e n s io n fo rk . (S e e C h a p te r 1 3 , D e s ig n fo r
is o f te n fa c i l i t t e d b y a p u r c h a s in g e x p e r t a n d a p ro d u c tio n e n g in e e r . A b ill- o 8 m a te 6 a ls
fa c ilita te re a lis tic tr a d e – o frs in th e p ro d u c t s p e c ific a tio n s .
E X H IB ıT 6 – 1 0 A b ill o f m a te m ls w ith c o s t e s tim a re s . T h is s im p le c o s t m o d e l a llo w s e a r ly c o s t e s rim a tr s to
$7 8 . 6 8
To t a l
m
:
m
m
m
m
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O v e rh e a d a t 2 5 % o f d ire c t c o s t
A s se m b ly a t $ 2 0 / h r
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M isc . s n a p rin g s , o
–
r in g s
O il (lite rs )
B ra k e b ra c e
B ra k e b ra c e b o lt
B ra k e s tu d s
O rific e s p rin g s
U pp e r t
u b e o rific e c a p
sp rin g
A dju s tm e n
t s h a ft
U p p
e r tu b e a d ju s tm e n t k n o b
U pp e
r tu b e to p
c a
p
U pp
e r tu b e
Lo w e r tu b e p lu g
SHd e b u s h in g s p a c e r
Shd e b u s h in g
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l
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O G u n h ill H e a d S h o x
O M a n ira y 2
O R o x T a h ×T i 2 1
o f � c u r v e s fo r
tw o s u s p e
n s io n c o n c e p ts a r e a ls o a w n o n th is m a p .
E X H ıB ıT 6
– 1 1 A c o m p e ū ū v e m a p s h o w in g e s tim a te d m a n u fa c tu ń n g c o s t v e r s u s s c o re o n th e
O S T T r it r a c k
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‘
s )
3 . 0 3 . 2 3 . 4 3 . 6 3 . 8
5 0 1
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= w
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9 0
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4 0
110 þ
–
12 0
–
in th e c o m p e ū tiv e m a p .
m o d e l, t h e te a m c a n a s se s
s w h e th e r o r n o t it
w ill b e a b le to
”
b e a t th e tr a d e – o f p e x h ib ited
h igh e s tim a te d
m a n u fa c tu ń n g c o s
ts . A rm e d w ith te c h n ic a l p
e rfo r m a n c e m o d e ls a n d a c o s
u s e fu l in s h o w in g
th a t a ll o f th e h ig h
–
p e rfo rm a n
c e s u s p
e n s io n s (lo w M o n s te r s c o re s) hat
a n d id e a l v a lu e s
o f th e s p
e c ific a tio n s a r e s
h o w n o n th e m
a p .
T h is m a p is p a rtic u larl
m a m ıfa c tu ń n g c o
s t v e rs u s s c o re o
n th e M o n s te r te
s t . T h e re g io n s d e lin e d b y th e m arg in
s o m e tim e s c a ll
e d a tra d e
– o ff m a p .
T h e m a p d is p la y
e d in E x h ib it 6
– 1 1 s h o w s e stim
th e c o m p e t
itiv e p
ro d u c ts a lo n g
tw o d im e n s io n
s s e le c te d fr o m
th e s e t o f m e tric s an d
A n e x a m p le c o m p
e titiv e m a p
is s h o w n in E
x h ib it 6
– 11 . T h is m a p is s im p ly a s c a tte r p
O n e im p o rta n t
to o l fo r s u p p
o r tin g
th is d e c is io n
– m a k in g p ro
c e s s is th e c o ın p e 加 加 e
w ill b e s t s a t
is fy
th e c u s to m e r
n e e d s , a n d w ill e
n s u re a d e q u a
te p r o
f its .s p e c
ific a tio n s
th a t w ill m o
s t fa v o r a b ly p
o s itio n th e p r
o d u c t r e la tiv e to th e c oth e c o s t im p
lic a tio n s a r
e e x p l
o re d . In a n ite r a t
iv e f a s h io n , t h e te a m c o n v e rg ec o m b i
n a tio n s o f
v a lu e s a r e
d e te rm in e
d th r o u g h
th e u s e o f th e te c h
n ic a l m o d etio n s . F in a liz in g
s p
e c ific a tio n
s c a n b e a
c c o m p l
is h e d in a g r o u p
s e s s ıo nc o n s tru c te d
a p
re lim in a r y
c o s t m o d e ı,
t h e s e to o ls c a n b
e u s e d to d e v e loO n c e th e te a m
h a s c o n s
tr u c te d t
e c h n ic a l p
e r f o r m a n c e m
o d e ls M
e * in e t h e
S p
e c i« c a t io
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h a le n g e is to
e n s u re th a
t c e r ta in s p
e c ific a tio n s
fo r d if fe r e n t s u b s y s te m s a r e e
q u a lly
th e s u b s y s te
m s m e a c h
ie v e d , t h e o v e ra l
l p r
o d u c t s p
e c ific a tio n s w ill b e a c h ie v e d . A s e c o n d
sp e c if
ic a tio n s in
fa c t re fle c t
th e o v e r a ll p ro
d u c t s p
e c ific a tio n s
– th a t if sp e c ifıc a tio n s f o r
e ffic ie n c y .
O n e c h a lle n g e i
n th e f lo w
– d o w n p r o c e s s
is to e n s u r e th a t th e s u b s y s te m
in c l u d e m e tr ic s lik
e p e
a k p
o w e r , p e a k to
r q u e ,
a n d fu e l c o n s u m p t io n a t p e a k
e n g in e , t
r a n s m is s io n , br a k in g
s y s te
m , a n d s u s p e n s
io n . T h e specifications fo r th e e n g in e
th e s e v e r a l d o z e n m ajo r s u b s y
s te m s th a t m a k
e u p t
h e a u to m o b ile , in c lu d in g th e b o d y ,
h o u r a c c e le r a tio n tim e , a n d turning
ra d iu s ; h o w e v e r ,
s p e c ifİ c a tio n s m u s t a ls o b e c r e a te d fo r
ñ c a tio n s fo r a n a u to m o b ile
c o n ta in m e tr ic s
l ik e f u e l e c o n o m y , 0
– 10 0 k ilo m e te r /
o v e r a ll s p e c
ific a tio n s to s p
e c ific a tio n s fo r e
a c h s u b s y s te m
. F o r e x a m p le , t h e o v e r a ll s p e c i-
te m s a s w e ll a s fo r th e p r o d
u c t a s a w h o le . M e c h a ll
e n g e in th is
c a s e is to j ıo w d o w n th e
c o n te x t, s p e c ific a tio n
s a r e u s e d to d e fı
n e th e d e v e lo p m e n
t o b je c tiv e s o f e a c h o f th e s u b s y s –
u c t c o n s is tin g o
f m u ltip l
e s u b s y s t
e m s d e s ig n
e d b y
m u ltip le d
e v e lo p m e n t te a m s . In s u c h a
im p o r ta n c e a n d is
s u b s ta n tia lly m
o re c h a lle n g in g w
h e n d e v e lo p in g a h ig h ly c o m p le x p r o d
–
s in g le , r e
la tiv e ly s m a ll d e
v e lo p m
e n t te a m . E s ta b lis h in g s p e c ific a tio n s ta k e s o n a d d itio n a l
T his c h a p te r fo c u s e s
o n th e sp e c i
fic a tio n s fo r a r e la tiv e ly s im p le c o m p o n e n t d e s ig n e d b y a
S te p 4 F lo w D o
w n t h e S p
e c if ic a t io n s a s A p p
r o p r ia t e
e n c e s a r e lis te d a i th e e n d o f th e c h
a p te r
.
a n a ly s is a r
e f a į r ly straighrw d , b u t b e y o n d th e s c o p e o f
th is c h a p te r
. R e le v a iıt r e f e –
sp e c į ]ic a tio n
v a lu e s th a t m a x im iz e m a r k e t s h a re c a n b e e s tim a te d , T h e d e ta ils o f c o n jo in t
s h a re o f e a c h p ro d u c t i
n th e s e t o f a lte r n a tiv e s c a n b e fo r e c a s t . U s in g th is a p p r o a c h , t
!ıe
o f a l t e r n a t i v e s . B y u s in g th e s e p r e d ic tio n s f o r a ll o f th e c u s to m
e r s in a s a m p ı
e , t h e m a r k e t
u s e d to p r e d ic t w h ic h p ro d u c t a c u s
to m e r w o u ld c h o o s e w h e n o Ħ e r e d a h y p
o th e t ic a l s e t
in fe r s th e r e la tiv e im p o r ta n c e o f e a c h a ttr ih rlte to th e c u s to m e r . T h e s e d a t
a c a n th e n b e
s ta tis tic a l te c h n iq u e s o f e x p e r im e n ta l d e s ig n . U s in g c u s to m e r r e s p o n s e s ,
c o n jo in t a n a ly s i
s
in g ) c a n b e r e p r e s e n te d g r a p h ic a lly . T h e h y p o th e tic a l p r o d u c ts a r e c o n
s tr u c te d u s in g
th e
c u s to m e r s (e . g . , fu e l e c o n o m y a n d p ric e f o r a u to m o b ile s ) . s u b je c tiv e a ttr ib u te
s (e . g . , s ty
l-
a s e t o f a ttr ib u te s . T h e s e a ttr ih u te s m u s t g e n e r a lly b e m e tri c s th a t a r e e
a s ily
u n d e r s to o
d b y
p o te n tia l c u s to m e r s is r e p e a te d ly a s k e d to e v a lu a te h y p o th e tic a l p r o d u
c ts c h a r a c te ń
z e d b y
c o n s tr u c t a m o d e l o f c u s to m e r p r e fe r e n c e . F. s s e n tia lly , e a c h r e s p o n d e
n t in a s a
m p
le o f
u s e f u l in refining p ro d u c t s p e c ific a tio n s . c o n jo in t a n a ly s is u s e s c u s to m e r s
u r v e y
d a ta to
r e la tiv e to a h a n d f u l o f w e ll- u n d e rs to o d p e rf o r m a n c e m e tr ic s , c o n jo in t a n a ly s
is m a y
b e
F o r r e la tiv e ly m a tu re p r o d u c t c a te g o rie s in w h ic h c o m p e titio n is b a s
e d o n p
e rfo rm a
n c e
s h o w n in E x h ib it 6 – 12 .
tiv e to th e c o m p e titiv e p r o d u c ts . T h e fin a l s p e c ific a tio n s fo r th e s
u s p
e n s io n f
o r k a r
e
c e p t a n d m a k e th e tr a d e
–
o ffs in a w a y th a t w ill p r o v id e a p e r f o r m a n
c e a d v a n
ta g
e r e l a
–
c a n r e fin e th e s p e c i f i c a t i o n s to b o th s a tis fy th e in h e re n t c o n s tra in ts
o f th e p
r o d u c
t c o n
–
U s in g th e te c h n ic a l a n d c o s t m o d e ls o f th e p ro d u c t a n d th e c o m p e titiv
e m a p
s , t h
e t e
a m
v a ria b le s , c a n b e d r a w n d ir e c tly o n th e c o m p e titiv e m a p , a s s h o w
n in E x
h ib it
6
– 1 1 .
T a d e – o fF c u r v e s , s h o w in g p e rf o r m a n c e o f th e p r o d u c t c o n c e p t f o r a
r a n g
e o f d
e s ig
n
T h e c o m
p e titiv e m a p is u s e d to p o s itio n th e n e w p r o d u c t r
e la tiv e to th
e c o m p
e t į tio
n ·
A d d itio n a l m a p s m a y b e c r e a te d a s n e e d e d to s u p p o r t s u b s e q u e n t d e c is
io n m a k
in g
.
te a m w ilı p r e p a r e th r e e o r fo u r s u c H m a p s c o r r e s p o n d in g to a h a n d
f u l o f c ń
tic a l n
re i
c s ·
b e n c h m a r k in g c h a r t u s in g th e p lo ttin g fe a tu re o f th e s p r e a d s h e e t s o f t
w a r e . G e n
e r a lly ,
. Y
T h e s e m a p s c a n b e c o n s tr u c te d d ir e c tly fr o m th e d a ta c o n ta in e d in
th e c
o m p
e titi
v e
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s u m p tio n o f th e p r o d u c t w ill s im p ıy b e th e s u m o f th e s e
q u a n ū tie s f o r e a c h s
a llo c a te d to s u b s y s te m s w ith th e c o n fid e n c e th a t th e o v e r a ll c o s t, m a s s , a n d p o w
F o r e x a m p le , s p e c ifıc a tio n s fo r m a n u fa c tu ń n g c o s t, m a s s , a n d p o w e r c o n s u m p tio r c
S o m e o v e ra ll c o m p o n e n t s p e c ific a tio n s c a n b e e s ta b lis h e d th r o u g h b u d g e t a tło c
a t
th e c o s t o f th e p ro d u c t w ill ıik e ly b e h ig h e r th a n n e c e s s a ry .
in o r d in a te ly m o re d iH ic u lt to m e e t th a n is th e m a s s s p e c ific a tio n fo r th e b o d y . O th e r
w ise
d if ic u lt to m e e t . T h a t is
, fo r e x a m p le , t h a t th e m a s s s p e c ific a tio n fo r th e e n g in e i
s n o t
2 6 B e n d in g s tre n g th (fro n ta l lo a d in
g ) k N > 1 0 . 0
Pa s s
2 5 J a
p a n In d u s t ria l S ta n d a rd s te s t
B in a ry
2 4 M o n s te r c y c le s t o fa ilu re
C y c le s
> 5 0 0 k
2 3 U V te s t d u ra t io n t o d e
g
ra d e ru b b e r
p a rts h r » 4 5 0
H e x
2 2 S p e c ia l to o ls re q u ire d fo r m a in te n a n c e
L is t
2 1 T im e to d is a s s e m b le / a s s e m b le fo r m a in t e n a n c e < 2 0 0
2 0 C yc le s in m u d c h a m b e r w ith o u t c o n ta m in a t io n k e s » 2 5
19 T im e in s
p
ra
y c h a m b e r w ith o u t w a te r e n t ry > 3 6 0 0
18 U n it m a n u fa c tu rin
g c o s t
U S $ < 8 0
> 4
[n s t ills
p
rid e
S u b
j.
17
16 F e n d e r c o m
p
a t ib ility L is t Z e fa l
15 M m e to a s s e m b le to fra m e
< 4 5
1 4 M a x im u m t ire w id th
in .
> 1. 75
13 W h e e l s iz e s
L is t 2 6 in .
12 S te e rtu b e le n
g t h m m 2 3 0
2 10
190
170
150
1 1 H e a d s e t s iz e s in 1 . 125
1 . 000
10 La te ra l s tiffn e s s a t b ra k e
p
iv o ts k N / m » 4 2 5
9 To ta l m a s s k g « 1 . 4
8 La te ra l s tiffn e s s a t t h e t i
p k N l m 5 7 5
7 R a k e o ffs e t m m
3 8
6 M a x im u m tra v e l (2 6 – in . w he e l) m m
4 3
5 D a m
p
in g c o e ffic ie n t a d ju s t m e n t ra n g e N
–
s ím 5 1 0 0
4 M in im u m d e s c e n t t im e o n t e s t t ra c k
1 1 1 . 5
3 M a x im u m v a lu e » o m t h e M o n s te r
g « 3 . 4
600 – 650
2 S p rin g p re lo a d N
A tte n u a t io n fro m d ro
p
o u t to h a n d le b a r a t 1 0 H z d B >
1 2
N o M e t r ic U n it
V a lu e
s p e c ific a tio n s .
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E X H ıB ıT 6 – 1 2
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th e te a m d e v e lo p s ßn a l s p e c ifzc a
tio n s .
c u s to m e r n e e d s , t h e te a m s e ts ta
rg e t s p
e c ifzc a tio n s . A fte r c o n c e p t s e le c tio n a n d te s tin g ,
S p e c i fica t ion s ar e typ i
ca ıly e
s t ab l ish e d at lea s
t twi ce . I mm e d i at el y aĤ e r ide n t ifyi ng the �
e c o n o m ic a lly r e a
liz a b le ,
n e e d s , d iffe re n tia te th e p r o d u c
t fr o m th e c o m p e titi
v e p r o d
u c ts , a n d b e te c h n ic a lly a n d
h a s to d o to b e c o m m e r c ia lly s u c c e s s fu
l . T h e s p e c ific a tio n s m u s t r e f le c t th e c u s to m e r
lis h a s e t o f s p e c ific a tio n s ,
w h ic h s p e ll o u t in p
re c is e , m e a s u r a ble d e ta il w h a t th e p
ro d u c t
specific g u id a n c e a b o u t h o w to d
e s ig n a
n d e n g in e e
r a p ro d u c
t
,
d e v e lo p m e n t te a m s e s ta b
–
C u s to m e r n e e d s a r e g e n e r a lly e x p
re s s e d in th e
”
]a n g n a g e o f th e c u s to m e r
‘
T o p ro v id e
Su m m a r
y
d e v e lo p m e n t p r o je c ts .
e f fo r t to d e v e lo p
b e tte r u n d e r s ta n d in g a n d m o
d e ls m a y b e u s e f u l in s u b s e q
u e n t
e n o u g h to c r e a t
e u s e f u l p e rfo
r m a n c e m o d e ls . In s u c h c irc n m s ra n c e s , a n e n g in e e r in g
d is c o v e r th a t it d o e s n o t r e a lty u n d e r s ta n d th e u n d e r ıy in g p r o d u c t te c h n o lo g y w e ll
a s p e c t o
f th e p r o d
u c t
‘
s p e r f o r m a n c e f o r fu tu r e u s e ? S o m e tim e s th e te a m w i ll
S h o u ld th e f ır m i n it ia te a fo r m a l e f fo r t to d e v e lo p b e tte r te c h n ic a l m o d e ls o f s o m e
th e c o n c e p t in a n a o ľ e d e m a n
d in
g , a n d p o te n tia lly m o re p ro f ita b le , m a r k e t s e g m e n t .
d r a m a tic a lly s u p e r io r to th e c o m p e titiv e p ro d u c ts , it m a y w is h to c o n s id e r e m p lo y in g
s e le c te d c o n c e p t m a y a c tu a lly b e to o g o o d . If th e te a m h a s g e n e r a te d a c o n c e p t th a t is
a p p lie d in a n o th e r m a r k e t (s a y , t h e lo w e n d o r h ig h e n d in s te a d o f th e m id d le ) ? T h e
I s t he co n c e p t ch o s e n b y t he tea m be s t su i ted to the tar ge t ma r k e t , o r c o u Į d it be be s t �
re fin e th e te c h n ic a l o r c o s t m o d e ls to in c re a s e c o n fid e n c e in m e e tin g th e specifications.
is d ic ta te d b y m e tric s a ro u n d w h ic h m u c h u n c e r ta in ty re m a in s , t h e te a m m a y w is h
to
H o w mu c h un c e r t ai nt y is the r e in the tec h n i ca l an d co s t mo d e l s? 1f co m p e t itive su c c e s s �
o r a b a n d o n th e
p r o je c t.
tiv e ly . If n o t, t h e n th e te a m s h o u ld r e t u r n to th e c o n c e p t g e n e r a tio n a n d s e le c tio
n p h
a s e
s p e c ific a tio n s s o th a t th e p r o d u c t w ilı m e e t th e c u s to m e r n e e d s a n d e x c e l c o m p e
ti –
f s the pr od u c t a wi nn e r ? Th e pr o d u c t co n c e p t sh o u l d al low the tea m to ac t ua l ly s
e t the �
q u e s tio n s th e te a m m a y w a n t to c o n s id e r a r e
A s a lw a y s , t h e fin a l s te p in th e m e th o d is to r e f le c t o n th e o u tc o m e a n d th e p r o c e s s . S o m e
St e p 5 R e f ıe đ o n t h e R e s u lt s a n d t h e p r o c e s s
n e e r in g . W e re fe r th e r e a d e r to b o o k s o n th is s u b je c t in th e r e f e r e n c e lis t ,
be y o n d th e s c o p e o f th is c h a p te r, a n d in fa c t is a m a jo r fo c u s o f th e f i e l d o f sy s te n zs e n g i
–
A c o m p r e h e n s iv e tr e a tm e n t o f f lo w in
g d o w n s p e c if ic a tio n s f o r c o m p le x p r o d u c ts is
e f fic ie n c y .
b o d y , t ire s , a n d e n g in e r e q u ir e s a m o d e l o f h o w th e s e v a r ia b ıe s r e la te to o v e r a ll f u e l
d ra g c o e ffic ie n t , fr o n ta l a re a , a n d e n g in e e fï ic ie n c y . E s ta b lis h in g s p e c ific a tio n s f o r
th e
c ie n c y is a r e la tiv e ly c o m p le x fu n c tio n o f v e h ic le m a s s , r o l l in g re s is ta n c e , a e r o d y
n a m ic
s y s te m p e r f o r m a n c e r e la te s to o v e ra ll
p r o d u c t p e r fo r m a n c e . F o r e x a m p le , f
u e l e f fi
s p e c ific a tio n s m u s t b e e s ta h lis h e d th r o u g h a m o re c o m p le x u n d e r s
ta n d in g o
f h o w s u b
o s o m e e x te n t, g e o m e tric v o lu m e c a n b e a llo c a te d th is w a y a s w e ll. O th e r
c o m p o
e n
Scanned by CamScanner
a s p o w e rf u l a n a ly tic a l s u p p o r t f o r th e g e n e r a l m e th o d d e s c rib e d in th is c h a p te r .
a ttr ib u te s to m a x im iz e c u s to m e r s a tis fa c tio n . S o m e o f th e s e te c h n iq u e s c a n s e rv e
U rb a n a n d H a u s e r
p re s e n t s e v e r a l te c h n iq u e s fo r s e le c tin g c o m h in a tio n s o f p
ro d u c t
V o l. 66 , N o . 3 , M a y
– Ju n e 1 9 8 8 , p p . 63 – 7 3 .
H a u s e r
, Jo h n , a n d D o n C la u s in g ,
”
T h e H o u s e o f Q u a lity ,
”
H a r v a ld B ıłs in e s s R e v ie \
H o u s e o f Q u a lity a r e c le a r ly p re s e n te d b y H a u s e r a n d C la u s in g in a p o p u la r a r tic le .
by th e Q u a lity F u n c tio n D e p lo y m e n t (Q F D ) m e th o d . T h e k e y id e a s b e h in d Q F D a n d
th e
T h e p ro c e s s o f tr a n s la tin g c u s to m e r n e e d s in to a s e t o f s p e c ific a tio n s is a ls o a c c o m p li
s h e d
w w w . u ır ic h – e p p in g e r. n e t
M a n y c u rr e n t re s o u rc e s a r e a v a ila b le o n th e I n t e r n e t v ìa
R e f e r e n c e s a n d B ib lio g r a p h y
th e m a r k e tin g , d e s ig n , a n d m a m rfa c tu ń n g f u n c tio n s o f th e e n te rp ń s e .
s p e c iñ c a ū o n s p r o c e s s r e q u ire s a c ti
v e p a r tic ip a tio n fr o m te a m m e m b e r s re p r e s
e n tin g
e r s , t h e c o r e p ro d u c t te c h n n ln g y , a n d th e c o s t im p lic a tio n s o f d e s ig n a l t e r n a t i v e s ,
th e
B
e c a u s e o f the ne e d to ut ilize the be s t po s s i bl e kn o w l ed g e of the ma r k e t , t h e cu s t om –
�
to re p re s e n t a n d
d is c u s s th e sp e c if
ic a tio n s .
p e titiv e m a p s a ll s u p p o r t t
h e te a m
‘
s d e c is io n m a k in g b y p r o v id in g th e te a m w ith a w a y
m e tr ic s , t h e n e e d s
–
m e tr ic s m a tr ix , t h e c o m p e titiv e b e n c h m a r k in g c h a r ts , a n d
th e c o m –
e a s ily b e
c re a te d u s in g c o n v
e n tio n a l s p r e a
d s h e e t s o f tw a r e . T o o ls s u c h a s th e list o f
t
h e s p
e
c i fica t ion s pr oc e s s is fac i litat ed
by se v e
r al si mp l e inf
o r ma t ion sy s t em s tha t ca n �
5 . R e H e c t o n th e re s u lts a n d th e p r o c e s s .
4 . N o w d o w n th e sp e c ific a t. In n s a s a p p
r o p ń a te .
3 . R e fin e th e s p e c ific a tio n s , m
a k in g tr a d e
–
o ffs w h e r e n e c e s s a ry .
2 . D e v e lo p a c o s t m o d e l o f
th e p ro d
u c t .
1 . D e v e lo p te c h n ic a l m o
d e ls o f th e p r
o d u c t .
T h e fiv e – s te p p ro c e s s fo r
re fin in g
th e sp e c
ific a tio n s is
c h a r a c te ń s tic s o f th e p
ro d u c t .
re fin e m e n t p h a
s e th e te a m m u s t
m a k e d iffic u lt tr a
d e – o ffs a m o n g v a r io u s d e s ira b le
a n d th e e x p
e c te d p ro
d u c tio n c o s ts u s i
n g
a n a ly tic
a l a n d p
h y s
ic a l m o d e ls . D u ń n g th is
F in a l s p e c ific a ti
o n s a r e d e v e lo p
e d b y
a s s e s s in g
th e a c tu a l te c h n o lo g
ic a l c o n s tr a in ts
4 . R e fle c t o n th e re s u
lts a n d th e p r
o c e s s .
3 . S e t id e a į a n đ m a rg
in a lly a
c c e p t
a b ıe ta r g e
t v a l u e s .
2 . c o lle c t c o m p e ti
tiv e b e n c h m a
f k irıg i
n fo r m a ū o n .
1 . P re p a r e th e
lis t o f m e tfi
c s .
T h e p ro c e s s
o f e s ta b lis h i
n g
th e ta rg e t
s p
e c ific a tio n s e n
ta ils f o u r s te p s
e x c e e d o th e r s , d e p e n d i
n g o
n th e d e ta i
ls o f th e p r
o d u c t c o n c e p t
th e te a m e v e n tu a llyc a n b e a c h i
e v e d . T h e te a m
‘
s e iï o rts m a y fi il
to m e e t s o m e
o f th e s e s p e
c ific a tio n s alish e d b e fo re th e te a m
k n o w s th e
c o n s a in ts
th e p r
o d u c t te c h n o lo g y
w ill p la c e (T ärge t s p e c ific a ū o
n s r e p
re s e n t th e h
o p e
s a n d a s p ira
tio n s o f th e t
e a m b u t h e y
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5 , w hy s h o u
ld in d e p
e n d e n t d
e s ig n
v a ï ia b le
s n o t b
e u se d a s m
e tric s ?
p e rf o rm a
n c e o n o th
e r s p
e c ifıc a ti
o n s ? If
s o , h o w
c a n th e re e v e r
re a lıy b e a
”
m a r g in a lly4 . C a n p o o r p
e rf o r m a n c
e r e la tiv
e to o n e sp
e c ific a tio
n a lw a y s
b e c o m p e n s a te d fo r b y h ig h
p ro d u c ts (a s
jn E x h ib it 6
– 7) m e n
o t c o n s is te
n t w ith th e v a
lu e s o f th e m e tric s f o r th o s e
3 . H o w m ig h t y o u e
x p
la in a s itu a
tio n in w h i
c h c u s to m e rs
‘
Pe rc e p tio n s o f th e c o m p e titiv e
2 . W n y a r e s o m e
c u s to m e r n e
e d s d iffic u lt
to m a p
to a s in g le
m e tric ?
s u c h a s
”
t h e fr o n t s u sp e n s io n
lo o k s g r
e a t
”
?
1 . H o w m ig h t y o u e s
ta b lis h p r
e c is e a n d m e a s
u ra b le s p e c ifi
c a tio n s fo r in ta n g ib le n e e d s
Th o u
g h t Q u e s t io n s
u c ts . W h a t a r e s o m e e x a m p le s o f s u c h m e tric s
?
3 . S o m e o f th e s a m e m e tric s s e e m to b e in v o lv e d in tr a d e
– o f fs fo r m a n y d iff e r e n t p ro d
–
m a n y y e a rs
.
2 . D e v is e a m e tr ic a n d a c o rr e s p o n d in g te s t fo r th e n e e d th a t a r o o fin g m a te ri a l la s t
1 . L is t a s e l o ť m e tric s c o rre s p o n d in g to th e n e e d th a t a p e n w rite s m o o th ly .
E x e r c is e s
Ta rg e t C o s tin g ,
”
S lo a n M a n a g e m e n t R e v ie w , V o l. 4 0 , N o . 4 , S u m m e r 1 9 9 9 , p p . 2 3
– 3 3 .
C o o p e r , R o b in , a n d R e g in e S la g m u ld e r ,
”
D e v e lo p p t o ñ ta b le N e w p ī o d u c ts w ith
M o re d e ta il o n th e u s e o f ta r g e t c o s tin g is a v a ila b le in th is a r tic le b y c o o p e r a n d s ıa g m u ld e
r .
e d itio n , C R C P re s s , B o c a R a to n , FL , 2 000 .
R e c h tin , E b e r h a r d t, a n d M a r k w . M a ie r, T he A lT o f s y s te m s A r c h ite c t 加 g , s e c o n d
A c tiv iŕ ie s , ï n te m a tio n a l C o u n c il o n s
y s te m s E n g in e e rin g , O c to b e r 2 0 1 I .
Sy s te m s E n g in e e r in
g H a n d b o o k A G u id e J o , s y s te m L ife c y c ıe p r o c e s s e s a n d
S y s te m s e n g in e e ń n
g a n d th e flo w d o w n o f specifications a re tre a te d c o m p re h e n s iv e ly
in
C o n jo in t A n a ly s is A G u id e
j o ” esigning a n d In te rp re
Jo h n W ile y & S o n s , N e w Y o r k , 1997 .
M o s t m a r k e tin g re s e a rc h
‘”b00ks d is c u s s c o n
jo in t a n a ly s is . H e re a r e tw o r e fe r e n c e s
R a m a s w a ‘ y , R a ja n , ‘ ” K ‘ ” -theHouionİ°
l ityi ï y x ‘ ° ‘ ‘ ” ‘ ‘” ‘ ‘” g s p e c iñ ‘ ‘ ” ‘ ‘ ” ”
e d itio n
, P r e n tic e H a ll. E n g ı’ ” o d c liffs
, N J,
t n
g q fN e w p r o d u c ts , s e c o n
d
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C – P (1 – M .. ) = $250 (1 – 0 . 4 0 ) = $ 15 0
g ro s s p r o fit m a rg in o f th e m a n u fa c tu re r , M . . E qu a ls 0 . 4 0 , t h e n th e ta rg e t c o s t is
If th e p r o d u c t is s o ld d ir e c tly to th e e n d u s e r b y th e m a n u fa c tu r e r , a n d th e
A s s u m e th e e n d u s e r
p ric e , F e q u a ls $ 2 5 0 .
E X A M P L E
u m b e r o f s ta g e s in th e d is trib u tio nc h a n n e l, a n d M i is th e m a rg in o f th e ith s ta g e .
w h e r e P is th e
p r ic e p a id b y th e e n d u s e r , n is th e n 1
i = 1
Tget c o s t, C , is g iv e n b y th e fo llo w in g e x p re s s io n
10 0 p e r c e n t . )
d iffe r e n tly a s ř / c
– 1, s o t h a t a m a rg in o f 5 0 p e r c e n t is e q tıiv a le n t to a m m k – u p o f
fo r th e p r o d u c t it s e lls . (N o te th a t ı?ta r k –
u p is s im ila r to m a r g in , b u t is d e fin e d s lig h tly
w h e re P is th e p r ic e th is s ta g e c h a rg e s its c u s to m e r s a n d C is th e c o s t th is s ta g e p a y s
P
M =
(P – C )
L e t M b e th e g r o s s p ro fit m a rg in o f a s ta g e in th e d is tr ib u tio n c h a n n e l .
m a r g in s fo r d iff e r e n t p r o d u c t c a te g o ń e s ,
u to r s a n d r e ta ile r s . E x h ib it 6 – 13 p r o v id e s s o m e a p p r o x im a te v a ıu e s o f g r o s s p r o fit
q u e n tly , p ro d u c ts a r e d is tr ib u te d th r o u g h o n e o r m o r e in te rm e d ia te s ta g e s , s u c lı a s d istrib
S o m e p r o d u c ts a r e s o ld d ire c tly b y a m a n u fa c tu r e r to e n d u s e r s o f th e p r o d u c t . N e
p ro d u c t to b e c o m p e titiv e ly p ń c e d in th e m a r k e tp la c e .
c o s tin g is a m e c h a n is m fo r e n s u r in g th a t specificatinns a re s e t in a w a y th a t a llo w s th e
o f c o m p e titiv e m a r k e ts , in w h ic h p ric e s a r e d ń v e n b y m a rk e t a n d c u s to m e r fa c to r s . T * ge t
p ric e s b y a d d in g its e x p e c te d p r o fit m a r g in to th e c o s t . T h is a p p r o a c h ig n o r e s th e re a İ itie s
a p p r o a c h b e g in s w ith w h a t th e fir m e x p e c ts its m
a m lfa c tu r in g
c o s ts to b e a n d th e n s e ts
, ts
T a rg e t c o s tin g is th e r e v e r s e o f th e c o s t
–
p lu s a p p r o a c h to p r ic in g . T h e c o s t- p lu
le s s th a n ( I
– 0 . 4 0 )
· 13 7 . 50 = $82 . 5 0 .
m a rg in o f a t le a s t 4 0 p e rc e
n t o n its c o m p
o n e n ts , t h e n its u n it m a n u fa c tu ń n g c o s t m u s t
fo r k to b ic y c le s h o p s fo r ( 1
– 0 . 4 5 )
· 2 5 0 = $ 13 7 . 50 . If S p e c ia liz e d w is h e s to e a m a g
g ro s s p ro fit m a rg in o f 4 5 p e r c e n t o n c o m p o n e n ts ,
t h e n S p e c ia liz e d w o u ld h a v e to s e
th e p ric e it e x p e c te d th e c u s to m
e r to p a y w a s $
2 5 0 a n d if b ic y c le s h o p s n o r m a l ly e
S p e c ia liz e d w is h e s to s e ll its s u s p e n s io n f o r k
to its c u s to m e r s th r o u g h b ic y c E
m a rg m s th a t a r e re q u ir e d fo r e
a c h s ta g e in
th e d is tr ib u tio n c h a n n e l . F o r e x a
o n th e p ń c e th e c o m p a n y h o p e s th
e e n d u s e r w ill p a y f
o r th e p r o d u c t
a rg e t c o s tın g s a s rm p le id e a : s e t t
h e v a lu e o f th e m a n u fa c tu n n g c o s t
C o s t in g
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m s in its a n a ly s i
s o f ta rg e t
c o s t.
/ e į n te n s ity ,
t he v o lu m e o f u n its s o
ld , a n d th e le
v e l o f c u s t
o m e r s u p p
o rt re q u
ire d . S a le s re p re s e n ta ū
v e s a re p a id
o t e th a t th e se v a lu e s a re q u
ite a p p r
o x im a te . A c tu a l m
a rg in
s d e p e
n d o n m a n y
id io s y n
c ra tic fa c to rs , in c lu d in g
c n m n e t ifiv l
re ta ile r s ,
EX H IB ıT
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aıiG ifts a n d n o v e ltiÆ
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ın d u s t r ia l p r o d u
s p o rtin g ‘ ” = = =
�ın d e p e n d e n t S a ıe s R e p re s e n t a t
iv e s
= = Ł,
团团■
M e d ic a ı d e v ic e s
In d u s t ria l p r o d u c ts
–
e q u ip m e n t
ın d u s t ria l p ro d u c ts
–
m a te r ia ls , s u p p l i e s
B ra n d e d p a c k a g e d g o o d s
c o m p u t e rs
�W h o ıe s a ıe rs l D is t rib u t o rs
上
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b = = · = = = i 1
C o n s u m e r s o ftw a re
B ra n d e d p a c k a g e d g o o d s
T o y s
M e d ic a l d e v ic e s
In d u s t r ia ı e q u ip m e n t
S p o rtin g g o o d s
c o n s u m e r e ıe c t ro n ic s
A p p lia n c e s
c o m p u te rs
A u to m o b iıe s
M a n u fa c tu re r s
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