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    International Journal of Biological Macromolecules 235 (2023) 123889
    Contents lists available at ScienceDirect
    International Journal of Biological Macromolecules
    journal homepage: www.elsevier.com/locate/ijbiomac
    Biodegradable starch-based packaging films incorporated with
    polyurethane-encapsulated essential-oil microcapsules for sustained
    food preservation
    Wei Wang a, Weiwei Zhang a, Lin Li a, Weijun Deng b, Ming Liu a, *, Jing Hu, Professor a, *
    a
    b
    School of Perfume and Aroma Technology, Shanghai Institute of Technology, 201418 Shanghai, China
    School of Chemical and Environmental Engineering, Shanghai Institute of Technology, 201418 Shanghai, China
    A R T I C L E I N F O
    A B S T R A C T
    Keywords:
    Polyurethane microcapsules
    Essential oils
    Starch-based packaging films
    Food preservation
    Novel starch-based packaging films with sustained antibacterial activity were successfully made by incorporating
    polyurethane-encapsulated essential-oil microcapsules (EOs@PU) as an alternative synthetic preservative for
    food preservation. Herein, three essential oils (EOs) were blended to make composite essential oils with a more
    harmonious aroma and higher antibacterial ability and encapsulated into polyurethane (PU) to form EOs@PU
    microcapsules based on interfacial polymerization. The morphology of the constructed EOs@PU microcapsules
    was regular and uniform with an average size of approximately 3 μm, thus enabling high loading capacity (59.01
    %). As such, we further integrated the obtained EOs@PU microcapsules into potato starch to prepare food
    packaging films for sustained food preservation. Consequently, the prepared starch-based packaging films
    incorporated with EOs@PU microcapsules had an excellent UV blocking rate (>90 %) and low cell toxicity.
    Notably, the long-term release of EOs@PU microcapsules gave the packaging films a sustained antibacterial
    ability, prolonging the shelf life of fresh blueberries and raspberries at 25 ◦ C (> 7 days). Furthermore, the
    biodegradation rate of food packaging films cultured with natural soil was 95 % after 8 days, clarifying the
    excellent biodegradability of the packaging films for environmental protection. As demonstrated, the biode­
    gradable packaging films provided a natural and safe strategy for food preservation.
    1. Introduction
    Food spoilage during storage and transportation is exceptionally
    intractable, and can lead to tremendous economic losses and severe
    health hazards [1]. Food packaging films could mitigate mechanical
    damage but fail to suppress bacterial growth. Therefore, it is necessary
    to add extra preservatives into packaging films to enhance their anti­
    bacterial properties for prolonged shelf life and improved food quality.
    However, the safety hazards of synthetic antibacterial preservatives
    pose a risk to the health and safety of consumers, thus leading re­
    searchers to focus on alternatives such as natural preservatives [2,3]. In
    particular, essential oils (EOs), possessing excellent antibacterial prop­
    erties and being naturally safe, have been utilized in packaging films,
    making them a potential alternate synthetic preservative [4–6]. How­
    ever, using free EOs directly weakened the preservation ability because
    the active ingredients of EOs suffered high volatility during a short
    period and extreme instability to ambient conditions. Furthermore, the
    heavy odor of free EOs could surpass the acceptable sensory quality of
    protected foods [7–9]. With these problems in mind, encapsulation
    technology was considered to eliminate the aforementioned shortcom­
    ings. This technology is capable of encapsulating EOs to form capsules
    separating the ambient conditions and even controlling their sustained
    release. Currently, EO microcapsules have been used for food preser­
    vation [10,11]. Hasheminejad reported the effects of chitosan-based EO
    nanocapsules on the preservation of pomegranate arils, which showed
    that the effectiveness of EO capsules is obviously better than that of free
    EO [12]. Chang prepared EO microcapsules and tested them with lettuce
    at 20 ◦ C to examine the preservative effect, which displayed no obvious
    color difference after 5 days, thus indicating an excellent antimicrobial
    effect [13]. Therefore, it is important to integrate EO capsules into fresh
    foods to increase their shelf life.
    Notably, the methods for adding EO capsules to fresh foods are also
    critical for food quality and safety. Among them, packaging films are
    able to prevent food pollution and extend shelf life by limiting the
    * Corresponding authors.
    E-mail addresses: mingliu@sit.edu.cn (M. Liu), hujing616@126.com (J. Hu).
    https://doi.org/10.1016/j.ijbiomac.2023.123889
    Received 1 December 2022; Received in revised form 24 February 2023; Accepted 26 February 2023
    Available online 3 March 2023
    0141-8130/© 2023 Elsevier B.V. All rights reserved.
    W. Wang et al.
    International Journal of Biological Macromolecules 235 (2023) 123889
    substance exchange between food and the environment [14]. Wang et al.
    [15] prepared composite films loaded with ginger essential oil with
    long-lasting antioxidant capacity and antibacterial properties and
    revealed the adverse effect of these films on the environment. However,
    their actual ability to keep food fresh needs further verification.
    Therefore, there is still a great challenge to prepare safe, effective, and
    biodegradable packaging films incorporated with EO capsules possess­
    ing high stability with the ability to preserve food. Potato starch has
    been widely utilized as a film material due to its high biodegradability,
    high safety, and cost-effectiveness, making it promising and practical for
    food preservation [16]. Furthermore, the polyurethane-based (PU)
    polymer synthesized by the TDI trimer (L75) possesses high mechanical
    properties and thermal stability due to all of its benzene rings, and a high
    degree of cross-linking due to all of its − CNO groups. Hence, PU is an
    ideal polymer to encapsulate EOs with antimicrobial activity and
    improve their stability [17].
    In this study, to obtain a more harmonious aroma and higher anti­
    bacterial effect [18], we chose tea tree essential oil, lavender essential
    oil, and perilla leaf oil to make composite EOs, and then encapsulated
    them into PU microcapsules to ensure loading capacity [17–22] and UV
    blocking [23]. Subsequently, biocompatible and cost-effective [24,25]
    potato starch was utilized to incorporate EOs@PU microcapsules
    (Scheme 1). Consequently, we successfully made biodegradable and
    effective food packaging films incorporated with EOs@PU microcap­
    sules with sustained slow-release, advanced UV blocking, and high
    stability for fresh food preservation.
    Bio-Technology Co., Ltd. (Shanghai, China). Lennox Broth (LB) was
    supplied by Qingdao Hope Bio-Technology Co., Ltd. (Qingdao, China).
    Mouse embryonic fibroblast cells (NIH-3 T3 cells) were purchased from
    Icell Bioscience Inc., Shanghai (Shanghai, China). Deionized water was
    made by Shanghai Institute of Technology.
    2.2. Preparation of the EOs@PU microcapsules
    First, EOs (0.3 g, tea tree essential oil: lavender essential oil: perilla
    leaf oil = 50:3:3 (w/w)), L75 (0.2 g), and Arabic gum aqueous solution
    (4 mL, 5 wt%) were mixed and stirred evenly in the oil phase. The
    mixture was stirred at 500 r min− 1 for 10 min and then treated with an
    ultrasonic cell pulverizer for 10 min to obtain an oil/water emulsion.
    Afterward, the emulsion was transferred to a 25 mL flask, stirred at
    50 ◦ C, and then added to a xylitol aqueous solution (0.8 mL, 3.29 mol
    L− 1). Then the temperature was raised to 70 ◦ C for 2 h. Subsequently, the
    reaction solution was centrifuged, washed with water three times and
    lyophilized for 12 h to obtain white EOs@PU microcapsules.
    2.3. Preparation of starch-based packaging films
    First, potato starch was dispersed in deionized water and stirred
    evenly at 70 ◦ C for 30 min. Then, EOs@PU microcapsules were added
    and stirred evenly. Finally, the mixture was poured into a mold, dried at
    room temperature for 48 h, and then peeled to obtain the packaging
    films.
    2. Experimental section
    2.4. Characterization of materials
    2.1. Materials
    2.4.1. Optical morphology
    The optical morphology of the EOs@PU microcapsules was observed
    by an LW600LJT instrument (Shanghai Cewei Photoelectricity Tech­
    nology Co., Ltd., China) to collect photographs.
    Tea tree essential oil, lavender essential oil, and perilla leaf oil were
    provided by Jiangxi Senhai Natural Plant Oil Co., Ltd. (Jiangxi, China).
    Arabic gum (pharmaceutical grade) and potato starch powder were
    obtained from Shanghai Aladdin Bio-Chem Technology Co., Ltd.
    (Shanghai, China). Xylitol (purity >99 %), glycerol, and absolute
    ethanol were provided by Shanghai Titan Technology Co., Ltd.
    (Shanghai, China). In addition, 2,4-Toluene diisocyanate tripolymer
    (L75) was supplied by Bayer Co., Ltd. (Shanghai, China). Escherichia coli
    (ATCC 8739) and Staphylococcus aureus (ATCC 6538) strains were pur­
    chased from the China General Microbiological Culture Collection
    Center (Beijing, China). Agar powder was supplied by Shanghai Yuanye
    2.4.2. Dynamic light scattering
    The particle size and size distribution of the EOs@PU microcapsules
    were determined by a MASTERSIZER-3000 analyzer (Malvern Instru­
    ment Company, UK) to obtain the size data of the EOs@PU
    microcapsules.
    2.4.3. Scanning electron microscopy
    The microscopic morphology of the microcapsules was investigated
    Scheme 1. EOs@PU microcapsules with high loading capacity were prepared to protect the essential oil as a natural antimicrobial agent, and subsequently, active
    packaging film containing EOs@PU microcapsules was made to have great UV blocking and sustained food preservation abilities.
    2
    W. Wang et al.
    International Journal of Biological Macromolecules 235 (2023) 123889
    with an S-3400 N microscope (HITACHI Company, Japan). The prepared
    EOs@PU microcapsules were dispersed in absolute ethanol. After ul­
    trasonic dispersion, the EOs@PU microcapsules were dropped onto sil­
    icon wafers. After drying, gold was sprayed on the EOs@PU
    microcapsules to be observed by using the instrument.
    According to the previous experimental method [32], the antibac­
    terial ability of the packaging films was determined by E. coli and
    S. aureus growth. Various kinds of active bacterial suspensions with a
    concentration of approximately 106 CFU mL− 1 were prepared by using
    LB liquid medium. Then, the control samples and the packaging films
    were cut into small pieces of 20 × 20 × 2 mm3. Afterward, ultraviolet
    lamp irradiation for 30 min is used for sterilization. Then, 5 mL normal
    saline and 100 μL of the bacterial solution was added to the 10 mL
    sterilized centrifuge tube, and a membrane was added for coculture for
    12 h. Sterilized LB agar medium was injected into a sterile Petri dish, and
    100 μL bacterial suspension after coculture was inoculated after the
    culture solidified, and the bacterial liquid coated plate without coculture
    but with a membrane was used as a control. Plates coated with bacterial
    liquid were placed in an incubator and incubated at 37 ◦ C for 12 h, and
    then the growth of colonies was observed.
    2.4.4. Fourier transform infrared spectroscopy
    Materials and films were measured by Fourier Transform Infrared
    (FT-IR) spectroscopy in a Nicoletttin10 spectrometer (NIKOLI Instru­
    ment Company, USA). All the above samples were mixed with potassium
    bromide for tableting, and then their FT-IR spectra were collected by the
    FT-IR spectrometer. Wavenumbers ranged from 4000 to 400 cm− 1 with
    a resolution of 4 cm− 1.
    2.4.5. Thermogravimetric analysis
    The thermal stability of the corresponding samples was determined
    by a Q5000IR analyzer (TA Company, USA). TGA was performed by
    heating the specimens from 30 to 600 ◦ C in nitrogen flow (20 mL min− 1),
    and the heating rate was 10 ◦ C min− 1.
    2.8. Tensile testing
    The tensile strength and elongation at the breaking points of the
    packaging films were evaluated by using a universal testing machine
    (SUN500, CARDANO AL CAMP company, Italy) operated at a crosshead
    speed of 100 mm min− 1. The samples were cut into an oblong shape
    (testing measure of 30 × 10 × 2 mm3) for tests.
    2.5. Loading capacity
    The loading capacity was determined according to the method
    described in the literature [26]. The amount of EOs in the microcapsules
    were determined by extraction with absolute ethanol as the solvent.
    First, microcapsules (50 mg) were taken, and EOs were extracted by
    ultrasonic cell crushing treatment with 5 mL absolute ethanol every time
    for 10 min. The extraction process was repeated three times to ensure
    complete extraction. After centrifugation, the supernatant was sonicated
    for 10 min to ensure complete dissolution of the EOs. The supernatant
    was analyzed by a UV–vis spectrophotometer (UV-1900, Shimadzu In­
    struments (Suzhou) Co., Ltd., China), and the amount (g) of EOs in the
    microcapsules was obtained according to the standard curve of EOs. The
    extraction test was carried out 5 times to determine the average value.
    The maximum absorption wavelength of the ethanol solution of the EOs
    was 266 nm. Hence, ethanol solutions of EOs at concentrations of 0.04,
    0.08, 0.12, 0.16, and 0.20 mg mL− 1 were prepared and their absorbance
    at 266 nm was measured to fit the standard curve. The loading capacity
    of EOs can be calculated according to the following formula:
    LC(%) =
    W2
    × 100
    W1
    2.9. Transparency and UV blocking
    Badges of the Shanghai Institute of Technology were placed on the
    packaging films with EOs@PU microcapsules, and the transparency of
    the films was observed. The absorbance of packaging films with
    EOs@PU microcapsules was determined by spectrophotometry (UV1800, Shimadzu Instruments (Suzhou) Co., Ltd., China) within the
    wavelength range of 200–900 nm. The UV blocking performance of
    packaging films with EOs@PU microcapsules was determined by
    investigating the wavelength band at 200–400 nm.
    2.10. Sustained preservation
    The EOs@PU microcapsules with different contents incorporated
    into packaging films were used to preserve blueberries, raspberries, and
    grapes at room temperature. The change in perishable fruits was
    observed during storage to compare the antibacterial ability of the food
    packaging films with different contents of EOs@PU microcapsules.
    (1)
    where LC(%) represents the content of the core material; W1 is the mass
    of the microcapsules; and W2 is the weight of the EOs extracted from
    broken microcapsules.
    2.11. Cytotoxicity analysis
    The Cell Counting Kit-8 (CCK-8) assay [33] was used to detect the
    changes in cell viability when NIH-3T3 cells were cocultured with
    packaging films with different contents of EOs@PU microcapsules for
    24 h, to determine their cytotoxicity in vitro. First, the NIH-3T3 cells in
    the logarithmic growth phase were counted, and the cell concentration
    was adjusted. NIH-3T3 cells were inoculated into a 96-well plate at 4 ×
    104 well − 1 and cultured overnight in a constant temperature incubator.
    Afterward, the samples were sterilized with ultraviolet light for 30 min
    and extracted with 1 mL complete medium at 37 ◦ C for 24 h. A complete
    medium (100 μL well− 1) was added to the control group. The sample
    group was added to 100 μL well− 1 leaching solution with 1 cm2 mL− 1
    packaging films and cultured for 24 h. Finally, the medium was
    removed. The wells were washed with PBS three times, and a culture
    medium containing 10 % CCK-8, 5 % CO2 was added at 100 μL well − 1
    and kept at 37 ◦ C in a constant temperature incubator for 2 h. The
    absorbance at 450 nm was detected by a microplate reader (TECAN,
    model: SPARK 10 M).
    2.6. EOs release
    EOs@PU microcapsules (50 mg) and EOs (30 mg, with the same mass
    as loaded content) were placed at 25 ◦ C and 50 ◦ C, and samples were
    taken at different time intervals to test the release rate of EOs by UV–vis
    spectrophotometry. Furthermore, the packaging film with EOs@PU
    microcapsules was cut into 40 mm × 40 mm squares, placed in 50 mL of
    50 % (v/v) ethanol solution in a beaker, and then stored at 25 ◦ C for 11 h
    (samples were taken every 30 min). Finally, the EOs emission was
    measured at 266 nm by a UV–vis spectrophotometer. In addition, the
    EOs release profiles were plotted using four mathematical models
    [27–30].
    2.7. Antibacterial property
    The method of Gu et al. [31] was used to examine the antimicrobial
    properties of the EOs@PU microcapsules. The antibacterial activity of
    the control group, EOs, PU microcapsules, and EOs@PU microcapsules
    against E. coli and S. aureus was tested.
    2.12. Degradability experiment
    Degradability was determined by measuring the weight loss of films
    3
    W. Wang et al.
    International Journal of Biological Macromolecules 235 (2023) 123889
    buried in the soil. The packaging films with EOs@PU microcapsules
    were cut into small pieces of 50 × 20 × 2 mm3, weighed, tied to a corner
    with thread, and buried approximately 15 cm below the soil surface. Soil
    humidity was adjusted by spraying tap water on the soil once a day,
    washed with distilled water several times to remove soil particles, and
    dried at room temperature until they reached a constant weight. The
    weight loss was then calculated using the following formula:
    Weight loss (%) =
    W0 − Wt
    × 100
    W0
    scattering. As shown in Fig. 1a and b, the EOs@PU microcapsules
    appeared as round particles with good dispersion and the particle size
    was approximately 2.73 ± 0.65 μm. Subsequently, to further observe the
    EOs@PU microcapsules morphology clear with more detail, the
    EOs@PU microcapsules were observed by SEM, in which they had a
    regular spherical shape and smooth surface, as presented in Fig. 1c.
    These results suggested that the obtained EOs@PU microcapsules have
    regular and uniform morphology with an average size of approximately
    3 μm.
    The structure of the prepared microcapsules was determined by FTIR to clarify whether the EOs were successfully encapsulated into PU
    capsules. As shown in Fig. 1d, the absorption band at 3448 cm− 1 cor­
    responds to O–H vibration, while the strong absorption bands at 2962
    cm− 1 and 2876 cm− 1 come from C–H and -CH2- as well as asymmetric
    -CH(CH3) stretching vibration and -CH(CH2)- symmetric and asym­
    metric stretching vibration [34]. The strong bands at 1447 cm− 1 and
    1377 cm− 1 are caused by -CH2 and -CH3 vibrations [35], and the vi­
    bration of the C–C bond belonging to the hydrocarbon skeleton appears
    below 1300 cm− 1. The strong absorption peak at 3389 cm− 1 belongs to
    the stretching vibration of N–H, which means that there was a strong
    hydrogen bond on the capsule wall. The absorption peak at 2273 cm− 1 is
    the characteristic peak of the − CNO group. In addition, the content of
    the − CNO group was determined by toluene-dibutylamine titration. The
    results showed that L75 was completely involved in the reaction and no
    harmful substance remained (Table S1). There was no − CNO group
    absorption band at 2273 cm− 1 in the EOs@PU microcapsules, which
    indicated that the polymerization of L75 and xylitol was completed and
    a polyurethane capsule wall was formed. The outcome of FI-IR
    confirmed that the EOs were successfully incorporated into PU
    microcapsules.
    To determine whether the thermal stability of the EOs was improved
    after encapsulation, the thermal stability of the EOs, PU microcapsules,
    and EOs@PU microcapsules was analyzed using thermogravimetric
    analysis (TGA). The results clearly indicate that the EOs decomposed
    before 92.5 ◦ C (Fig. 1e), which indicates their exceedingly poor thermal
    (2)
    where W0 is the initial weight of the sample; and Wt is the dry weight of
    the sample after degradation in soil.
    3. Results and discussion
    3.1. Characterization of EOs@PU microcapsules
    Tea tree essential oil, lavender essential oil, and perilla leaf oil were
    blended in ratio, making the aroma harmonious, to prepare composite
    essential oils (Fig. S1). In addition, the composite essential oils had a
    synergistic antibacterial effect as shown in Fig. S2, which is consistent
    with literature reports. Then, the composite EOs, L75, and Arabic gum
    were mixed to form the oil phase, where L75 acted as the reactive
    monomer and Arabic gum acted as the emulsifier. Afterward, the
    aqueous solution of xylitol as the water phase was slowly added to the
    above oil phase, which allowed the − CNO groups of L75 and the − OH
    groups of xylitol to react at the oil/water interface. In particular, more
    xylitol was added to allow the − CNO groups to react completely. After
    centrifugation, the obtained product was washed three times with water
    to remove excess xylitol. Finally, the EOs@PU microcapsules were ob­
    tained by lyophilization.
    First, to observe the overall morphology and size of the EOs@PU
    microcapsules, the suspension of EOs@PU microcapsules was dispersed
    in water and observed by optical microscopy and dynamic light
    Fig. 1. Morphology of the constructed EOs@PU microcapsules. (a) Optical morphology of aqueous EOs@PU microcapsules (The scale bar is 10 μm); (b) Particle size
    distribution of EOs@PU microcapsules; (c) SEM photograph of EOs@PU microcapsules; (d) FT-IR spectra of EOs, PU microcapsules, and EOs@PU microcapsules; (e,
    f) TGA and DTG curves of EOs, PU microcapsules, and EOs@PU microcapsules. Note: The PU microcapsules successfully encapsulate the EOs with regular and
    uniform morphology improved stability, and high loading capacity.
    4
    W. Wang et al.
    International Journal of Biological Macromolecules 235 (2023) 123889
    similar to the core content calculated by TGA of 59.01 %, which might
    be due to the EOs@PU microcapsules requiring a freeze-drying process
    before TGA, resulting in the loss of some EOs. The value of the loading
    capacity of PU microcapsules was much higher than that reported in
    previous literature [36,37]. The results clearly showed that the PU mi­
    crocapsules successfully encapsulated the EOs with high loading ca­
    pacity (Fig. S4).
    stability. The main weight loss of PU microcapsules was 220–350 ◦ C
    (Fig. 1f), indicating the decomposition of the microcapsule shell. The
    weight loss of the EOs@PU microcapsules was 150–200 ◦ C, which cor­
    responded to the loss of the compound EOs. Additionally, the loading
    capacity was calculated from the ratio of the mass of the EOs to the mass
    of the EOs@PU microcapsules as 59.01 %. TGA demonstrated that PU
    microcapsules are capable of improving the thermal stability of free EOs.
    To further quantify the loading capacity of the EOs@PU microcap­
    sules, a UV–vis spectrophotometer was used to determine the EOs con­
    tent. First, the absorbance of free EOs in the ethanol solution was
    obtained to establish the standard curve illustrated in Fig. S3. Subse­
    quently, the EOs in the PU microcapsules were extracted with ethanol,
    and the calculated LC by the standard curve was 63.40 %, which was
    3.2. Sustained release and antibacterial properties of EOs@PU
    microcapsules
    The release rates of free EOs and EOs@PU microcapsules were
    investigated at 25 ◦ C and 50 ◦ C, respectively. Obviously, EOs volatilized
    Fig. 2. Sustained-release behaviors and
    long-term antibacterial properties of
    EOs@PU microcapsules. (a) Release of
    EOs and EOs@PU microcapsules at
    different temperatures; (b) Photographs
    and diameter (mm) of E. coli inhibition
    circles treated with EOs and EOs@PU
    microcapsules for 12 h, 24 h, 48 h; (c)
    Photographs and diameter (mm) of
    S. aureus inhibition circles treated with
    EOs and EOs@PU microcapsules for 12 h,
    24 h, 48 h. Note: EOs@PU microcapsules
    have sustained release and excellent longterm antibacterial properties, making
    them potentially applicable in food pres­
    ervation techniques.
    5
    W. Wang et al.
    International Journal of Biological Macromolecules 235 (2023) 123889
    after being placed at 50 ◦ C for 24 h and were completely volatilized after
    being placed at 25 ◦ C for 96 h (Fig. 2a), because free EOs are mainly
    composed of volatile compounds. Comparably, sustained EOs release
    was achieved due to the powerful protective effect of the EOs@PU mi­
    crocapsules. EOs in the EOs@PU microcapsules gradually decreased
    over time. After 6.5 d, the EOs content of PU microcapsules calculated
    by TGA remained at 57.82 % and 33.91 % at 25 ◦ C and 50 ◦ C, respec­
    tively, which verified that the EOs@PU microcapsules are capable of
    sustained EOs release. Furthermore, the EOs release profiles were
    plotted using four mathematical models, where the first-order model
    had a better-fit degree than the others (Fig. S5), as shown in Table S2.
    The first-order release model is the basic release model for sustainedrelease materials with a constant half-life. Consequently, the dynamic
    release of EOs depended on their concentration in the solution.
    E. coli and S. aureus are highly insidious to contaminate fresh foods
    and endanger human health. Therefore, it is of great significance to
    investigate the antimicrobial properties of the microcapsules. Conse­
    quently, there were no antibacterial circles in the control and PU
    microcapsule groups, while the diameter of the antibacterial circle of the
    EOs@PU microcapsules decreased slightly with time. During the
    experiment, the average diameter of the E. coli inhibition circle of the
    EOs@PU microcapsules was at least 3.61 mm larger than that of the EOs,
    indicating that the EOs@PU microcapsules had a significant and longlasting antibacterial effect on E. coli (Fig. 2b). In addition, the average
    S. aureus inhibition circle diameter of the EOs@PU microcapsules before
    24 h was smaller than that of the EOs. However, after incubation for 48
    h, the diameter of the S.aureus inhibition circle of the EOs@PU micro­
    capsules was 3.16 mm larger than that of the EOs (Fig. 2c). The above
    analysis indicated that the EOs@PU microcapsules had excellent longterm antibacterial properties and sustained-release behaviors, which
    made them promising to be used for food preservation.
    3.3. Characterization of food packaging films with EOs@PU
    microcapsules
    After the potato starch solution was gelatinized, glycerin was added
    as a plasticizer, followed by incorporation of the EOs@PU microcap­
    sules. Then, the mixture was poured into the mold to prepare the
    packaging films. The packaging films with EOs@PU microcapsules are
    presented in Fig. 3a. All packaging films have different degrees of
    transparency, and with the increase in the content of EOs@PU micro­
    capsules, the transparency of the films decreases slightly [38]. Overall,
    the packaging films with EOs@PU microcapsules have high trans­
    parency, making them have potential for commercial use.
    Certain mechanical properties can effectively maintain the integrity
    of packaging films to bear the pressure generated during storage and
    transportation. The film thickness is between 0.20 and 0.27 mm
    (Table S3). The results of the tensile strength of the packaging films
    showed packaging films with EOs@PU microcapsules had the lowest
    tensile strength of 1.67 MPa (Fig. 3b), which is far higher than the tensile
    strength of reported food packaging films (tensile strength of approxi­
    mately 36 kPa) [39]. With the increase in the concentration of EOs@PU
    microcapsules in the packaging films, their strength gradually decreases,
    caused by the increase in additive content [40]. Furthermore, the out­
    comes of the experiment showed that with the increase in EOs@PU
    microcapsules in packaging films, the values of elongation at the
    breaking point and fracture strength decreased (Table S3), which was
    due to the increase in pore size of the films, leading to possible rupture
    points [41]. Test analysis revealed that the packaging films have good
    mechanical properties.
    It is obvious that the infrared spectra of packaging films and pack­
    aging films with EOs@PU microcapsules were basically the same
    (Fig. 3c). There was a strong absorption peak at approximately 3344
    cm− 1, which was the stretching vibration of -OH, and the antisymmetric
    stretching vibration peak of -CH2 was at approximately 2934 cm− 1.
    Additionally, 1650 cm− 1 represented the characteristic peak of tightly
    Fig. 3. (a) Appearance of packaging films with different contents of EOs@PU microcapsules; (c) Thickness of packaging films with different contents of EOs@PU
    microcapsules; (c) FT-IR spectra of EOs@PU microcapsules, packaging films, and packaging films with EOs@PU microcapsules; (d, e) TGA and DTG curves of
    EOs@PU microcapsules, packaging films and packaging films with EOs@PU microcapsules. Note: EOs@PU microcapsules were successfully incorporated into
    packaging films with high transparency and good mechanical properties.
    6
    W. Wang et al.
    International Journal of Biological Macromolecules 235 (2023) 123889
    bound water in starch, 1459 cm− 1 represented the bending vibration of
    -CH2 in -CH2OH and 1352 cm− 1 represented the bending vibration of
    -CH. Moreover, 1200–700 cm− 1 was the absorption peak of poly­
    saccharides, and 1150 cm− 1 was the stretching vibration of C–O and
    C–C bonds. Together, 1019 cm− 1 was mainly the stretching vibration of
    the C–O bond and the bending vibration of C-OH. The packaging films
    contained EOs@PU microcapsules, so there were characteristic peaks of
    PU microcapsules. The absorption band at 2877 cm− 1 came from
    asymmetric -CH(CH3) stretching vibration and -CH(CH2)- symmetric
    and asymmetric stretching vibration (Gallart-Mateu, Largo-Arango,
    Larkman, Garrigues, & de la Guardia, 2018). The characteristic peak
    – O stretching vibration in the EOs
    near 1714 cm− 1 was related to the C–
    and PU microcapsules, and the characteristic peaks near 1540 cm− 1 and
    1225 cm− 1 were related to the urethane bond. The vibration of the C–C
    bond belonging to the hydrocarbon skeleton appeared below 1300
    cm− 1. From the above analysis, it can be seen that packaging films with
    EOs@PU microcapsules were successfully prepared and that the
    EOs@PU microcapsules were not destroyed in the packaging film.
    It was obvious that packaging films and packaging films with
    EOs@PU microcapsules had the same initial decomposition tempera­
    ture, and there were mainly three weight loss stages (Fig. 3d). In the first
    stage from 30 ◦ C to 89 ◦ C, packaging films lost 6.47 % of their weight,
    while packaging films with EOs@PU microcapsules lost 5.64 %. The
    decomposition temperatures of the two films were almost the same
    during the transition from the first stage to the second stage because the
    quality change in this stage was due to the evaporation of bound water
    in the films. In the second stage, the weight loss of the packaging films
    was significant from 89 ◦ C to 240 ◦ C, with a 53.75 % decrease in residual
    mass from 93.53 % to 39.78 %. Meanwhile, packaging films with
    EOs@PU microcapsules decreased in residual mass by 51.11 % from
    94.36 % to 43.25 % from 89 ◦ C to 210 ◦ C. The weight loss of packaging
    films with EOs@PU microcapsules at this stage was mainly due to the
    weight loss of partial starch and the loss of essential oils in microcap­
    sules. In the third stage, packaging films lost weight from 240 ◦ C to
    339 ◦ C, and continued to lose 24.23 %, while the weight of packaging
    films with EOs@PU microcapsules decreased by 36.26 % from 210 ◦ C to
    350 ◦ C. The mass reduction rate and decomposition temperature of the
    packaging films were less than those of the packaging films with
    EOs@PU microcapsules, which was due to the high weight loss tem­
    perature of the PU microcapsules.
    It can be observed from Fig. 3e that the first decomposition rate peak
    of the two films was small, the second stage rate peak was wide and
    short, and the third decomposition rate peak was narrow and high,
    indicating that although the weight loss ratio of the films was large in
    the second stage, the rate was slow, while the maximum weight loss rate
    occurred in the third stage. The reason was that the decomposition rate
    of the starch films was more thorough in the third stage after it was
    decomposed into many short chains in the second stage, while the
    microcapsules in the packaging films made its decomposition rate lower.
    3.4. UV blocking ability and antibacterial properties of packaging films
    with EOs@PU microcapsules
    When the content of EOs@PU microcapsules in packaging films was
    ≥2 %, the UV absorption rate was ≥90 % (Fig. 4a), which indicated that
    the packaging films with EOs@PU microcapsules had excellent UV
    blocking ability. The addition of EOs@PU microcapsules into the
    packaging films has a blocking effect on ultraviolet light (200–400 nm),
    which is consistent with the results reported by Arrieta et al. [23]
    Packaging films have an excellent UV blocking ability, which prevents
    the oxidative breakdown of the active compounds in EOs [42].
    The inhibition of E. coli and S. aureus by packaging films with
    EOs@PU microcapsules is illustrated in Fig. 4b. Obviously, it can be seen
    that the higher the content of EOs@PU microcapsules, the stronger the
    antibacterial ability of packaging films. When the content of EOs@PU
    microcapsules in packaging films was 2 %, the colony number of the two
    bacteria was obviously reduced. Meanwhile, when the content of
    EOs@PU microcapsules in packaging films was ≥8 %, there was almost
    no inhibition. The main reason was that the higher content of the
    EOs@PU microcapsules, the more EOs were released from the films,
    which significantly changed the permeability of the cell membrane and
    killed the bacteria [43], thus making packaging films with EOs@PU
    microcapsules have an antibacterial effect. Similar to the release of EOs
    in PU microcapsules, four mathematical models were used to draw the
    release curve of EOs in the packaging film, of which the first-order model
    had a better fit than other models (Fig. S6).
    3.5. Sustained preservation of perishable fruit
    Blueberries and raspberries were used for freshness experiments as
    perishable fruits. With the extension of storage time, the water content
    of the fruits gradually decreased, the surface state gradually deterio­
    rated, and more antibacterial agents were released from packaging films
    [44]. It may be that microcapsule packaging films can effectively delay
    the ripening process of fruits [45]. The fruits remained fresher with
    increasing EO@PU microcapsule content in the films. The packaging
    films with 8 % content of EOs@PU microcapsules could prolong the
    shelf life of blueberries and raspberries for 7 d (Fig. 5) at room tem­
    perature, therefore, packaging films incorporated with EOs@PU mi­
    crocapsules have a huge positive effect on delaying perishable fruit
    decay. Simultaneously, the grapes did not decay after 10 d storage
    (Fig. S7) at room temperature. Moreover, the weight loss test (Fig. S8a),
    sensory evaluation (Fig. S8b), and biological evaluation (Fig. S8c and
    Fig. S8d) during grape storage proved that 8 % content of EOs@PU
    microcapsules in the packaging film had the best effect on maintaining
    the freshness of the fruit. Using packaging films to preserve fruit at room
    Fig. 4. Excellent UV blocking ability and antibacterial properties of packaging films with EOs@PU microcapsules is shown. (a) UV–vis transmittance spectra of
    packaging films with different contents of EOs@PU microcapsules; (b) Antibacterial properties of packaging films with different contents of EOs@PU microcapsules.
    Note: Packaging films with EOs@PU microcapsules have excellent UV blocking ability and good antibacterial properties.
    7
    W. Wang et al.
    International Journal of Biological Macromolecules 235 (2023) 123889
    Fig. 6a. Therefore, packaging films with EOs@PU microcapsules are
    considered to be biosecure. Furthermore, to verify the environmental
    friendliness of the packaging films, degradation experiments were con­
    ducted. The outdoor natural soil embedding of packaging films was
    measured by weight loss of the films over 8 d as illustrated in Fig. 6b.
    The mass loss of all films was approximately 50 % on the second day of
    degradation, but not >75 % on the fourth day of degradation, therefore
    the degradation rate of packaging films slowed down overtime. This may
    be due to the interaction of amylose and amylopectin in the gelatini­
    zation process of starch films to form a three-dimensional network
    structure. In the early stage of degradation in soil, the network structure
    was destroyed, and in the later stage, each starch segment was degraded.
    Although the degradation rate of packaging films with EOs@PU mi­
    crocapsules slows down with time, the mass loss of all kinds of pack­
    aging films exceed 95 % on the 8th day of degradation, which is much
    higher than that of biodegradable food packaging materials previously
    reported.25 This shows that packaging films with EOs@PU microcap­
    sules have good soil degradability, making them a potential sustainable
    material.
    4. Conclusions
    In this work, EOs@PU microcapsules were successfully prepared by
    interfacial polymerization and subsequently incorporated into pack­
    aging films. The obtained EOs@PU microcapsules were morphologically
    uniform and had regular spherical shape with an average size of
    approximately 3 μm, thus giving the capsules a high loading capacity
    and sustained release behavior. In particular, both the EOs@PU micro­
    capsules and the packaging films with EOs@PU microcapsules had
    excellent and prolonged antibacterial activity against E. coli and
    S. aureus, thus giving them the ability to preserve perishable fruit.
    Moreover, the packaging films with EOs@PU microcapsules have good
    mechanical properties, advanced UV blocking, favorable biosecurity,
    and excellent biodegradability for preservation of fresh fruit. As
    demonstrated, it is highly applicable to incorporate natural antibacterial
    essential oil delivery systems with sustainable packaging films as a
    sustainable food preservation technique commercially. In addition, it
    provides a general approach to fabricating other active ingredient de­
    livery systems with sustained release performance by interfacial poly­
    merization. However, there is no current regulation of polyurethane as a
    food packaging material.
    Fig. 5. Sustained preservation of blueberries and raspberries treated with
    packaging films with no treatment, treatment with 0 % EOs@PU microcapsules
    and packaging films with 8 % EOs@PU microcapsules for 0 d, 1 d, 2 d, 3 d, 5 d,
    7 d. Note: Packaging films with EOs@PU microcapsules have low cytotoxicity
    and sustained fruit preservation.
    temperature is better than that reported in the literature [46,47] and
    even comparable to the effectiveness of preserving fruit by refrigeration.
    3.6. Biosecurity and biodegradation of packaging films with EOs@PU
    microcapsules
    To verify that the packaging films prepared in this work are harmless
    to humans, cytotoxicity experiments were conducted by the CCK-8
    method to test the effect of packaging films on the cell activity and
    proliferation of NIH-3 T3 cells. With varying contents of EOs@PU mi­
    crocapsules in packaging films, cell viability was ≥60 % as presented in
    Fig. 6. Biosecurity and biodegradation of packaging films incorporated with EOs@PU microcapsules. (a) Effect of EOs@PU microcapsule content in packaging films
    on NIH-3 T3 cell viability (**p ≤ 0.01); (b) Soil biodegradability of packaging films with different contents of EOs@PU microcapsules. Note: Packaging films with
    EOs@PU microcapsules have excellent biodegradability as well as biosafety in the environment.
    8
    W. Wang et al.
    International Journal of Biological Macromolecules 235 (2023) 123889
    CRediT authorship contribution statement
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    Wei Wang: Conceptualization, Methodology, Investigation, Soft­
    ware, Formal analysis, Writing – original draft, Writing – review &
    editing. Weiwei Zhang: Methodology, Investigation, Validation. Lin Li:
    Resources, Supervision. Weijun Deng: Resources, Supervision. Ming
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    Writing – review & editing.
    Declaration of competing interest
    All authors have seen and approved the final version of the manu­
    script being submitted. We warrant that the article is the authors’ orig­
    inal work, hasn’t received prior publication and isn’t under consideration
    for publication elsewhere.
    The authors declare that they have no known competing financial
    interests or personal relationships that could have appeared to influence
    the work reported in this paper. The authors declare no competing
    financial interest.
    Acknowledgments
    Financial supports from National Natural Science Foundation of
    China (22078196 & 22278268), Shanghai Shuguang Talent Project
    (19SG52), Shanghai Natural Science Foundation (22ZR1460400) are
    appreciated.
    Appendix A. Supplementary data
    Supplementary data to this article can be found online at https://doi.
    org/10.1016/j.ijbiomac.2023.123889.
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