operation management

   

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1.   
Balance the assembly line for the tasks contained in the table. The desired output is 240 units per day. Available production time per day is 480 minutes.

   

A

55 B

B

40

Work Element

Time (Sec.)

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Immediate Predecessor(s)

A 40

B 45
C 55
D
E 65
F

C,D

G 25

D,E

     

a)  What is the desired Cycle time in seconds?

   

b) What is the theoretical minimum number of stations?

   

c)  Use trial and error to work out a solution in the table below.  Your efficiency should be at least 90%.

   

         

                                                                       

Station

Candidates

Choice

Work-Element

Time (Sec)

Cumulative Time (Sec)

Idle Time

 

   

d)  Calculate the efficiency of your solution. (2 points)

 

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